PART - C SAMPLING, TESTING AND QUALITY

PB,CB&KD COAL MINING PROJECT. TECHNICAL ... respects as specified in the technical specifications/ drawings / data sheets / .... The contractor shall ...

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Clause No

SAMPLING, TESTING AND QUALITY ASSURANCE PROGRAMME

PART - C SAMPLING, TESTING AND QUALITY ASSURANCE PROGRAMME 1.0.0

INTRODUCTION

1.1.0

This part of the specification covers the sampling, testing and quality assurance requirement for all covered in this specification.

1.2.0

This part of the technical specification shall be read in conjunction with other parts of the technical specifications, general technical requirements & erection conditions of the contract. Wherever IS code or standards have been referred they shall be the latest revisions.

1.3.0

The rate for respective items of work or price shall include the cost for all works, activities, equipment, instrument, personnel, material etc. whatsoever associated to comply with sampling, testing and quality assurance requirement including construction tolerances and acceptance criteria and as specified in subsequent clauses of this part of the technical specifications. The QA and QC activities in all respects as specified in the technical specifications/ drawings / data sheets / quality plans / contract documents shall be carried out at no extra cost to the owner.

1.4.0

The contractor shall prepare detailed construction and erection methodology scheme which shall be compatible to the requirements of the desired progress of work execution, quality measures, prior approvals if any and the same shall be got approved by the Engineer. If required, work methodology may be revised/ reviewed at every stage of execution of work at site, to suit the site conditions by the contractor at no extra cost to the owner.

2.0.0

QUALITY ASSURANCE PROGRAMME

2.1.0

The Contractor shall adopt suitable Quality Assurance Programme (QAP) to ensure that the equipments and services under the scope of contract whether manufactured or performed within Contractor’s works or at his sub-Contractor’s premises or at the NTPC’s site or at any other place of work are in accordance with the specifications. Such QAP shall be outlined by the Contractor and shall be finally accepted by the NTPC or his authorized representative after discussions before the start of work. The QAP shall be generally in line with IS/ISO Systems. The QAP of the Contractor shall generally indicate the following:         

His organization structure for the management and implementation of the proposed quality assurance programme Quality System Manual Design Control System Documentation and Data Control System Qualification data / details for Contractor’s key personnel. The procedure for purchase of materials, parts, components and selection of sub-contractor’s services including vendor analysis, source inspection, incoming raw-material inspection, verification of materials purchased etc. System for shop manufacturing and site erection controls including process, fabrication and assembly. Control of non-conforming items and system for corrective actions and resolution of deviations. Inspection and test procedure both for manufacture and field activities.

ADMINISTRATIVE BUILDING FOR PB,CB&KD COAL MINING PROJECT

TECHNICAL SPECIFICATION

PART C – SAMPLING, TESTING & QUALITY ASSURANCE PROGRAMME

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SAMPLING, TESTING AND QUALITY ASSURANCE PROGRAMME

      

Control of calibration and testing of measuring testing equipment. System for Quality Audits. System for identification and appraisal of inspection status. System for authorizing release of manufactured product to the NTPC. System for handling, storage and delivery. System for maintenance of records, and Quality plans for manufacturing and field activities detailing out the specific quality control procedure adopted for controlling the quality characteristics relevant to each item of work/ equipment/component.

3.0.0

QA AND QC MANPOWER

3.1.0

The contractor shall nominate one overall QA coordinator for the contract detailing the name, designation, contact details and address. All correspondence related to Quality Assurance shall be addressed by the contractor’s QA coordinator to NTPC. NTPC shall address all correspondence related to Quality issues to the contractor’s QA coordinator. The contractor’s QA coordinator shall be responsible for coordination of Quality activities between various divisions of the contractor and their sub-vendors on one hand & with NTPC on the other hand.

3.2.0

The Contractor shall appoint a dedicated, experienced and competent QA&QC incharge at site, preferably directly reporting to the Project Manager, supported as necessary by experienced personnel, to ensure the effective implementation of the approved QAP. An indicative structure of Contractors QA&QC manpower required to be deployed at site is enclosed at Annexure-I. Based on the finalized L-2 network and the approved Field Quality plan the Contractor shall finalize and submit a deployment schedule of QA&QC personnel along with their details to NTPC for approval/ acceptance and further shall ensure their availability well before the start of the concern activity.

3.3.0

The QA&QC in-charge shall have the organizational freedom and authority to implement the requirements of these quality assurance arrangements, free from commercial and programme restraints. The QA&QC setup of the Contractor shall consist of qualified and experienced Civil Engineers, Electrical Engineers and Laboratory assistants with their supporting staff both at their works and site.

3.4.0

The deployment of man power for QA & QC set up shall be affected on the basis of agreed manpower deployment schedule, which shall be prepared by the contractor based on the L-2 network and the same shall be submitted to the engineer-incharge for acceptance.

4.0.0

SAMPLING AND TESTING OF CONSTRUCTION MATERIALS

4.1.0

The method of sampling for testing of construction materials and work / job samples shall be as per the relevant IS / standards / codes and in line with the requirements of the technical specifications / quality plans. All samples shall be jointly drawn, signed and sealed wherever required, by the contractor and the engineer or his authorized representative.

4.2.0

The contractor shall carry out testing in accordance with the relevant IS / standards / codes and in line with the requirements of the technical specifications / quality plans. Where no specific testing procedure is mentioned, the tests shall be carried out as per the best prevalent engineering practices and to the directions of the Engineer.

ADMINISTRATIVE BUILDING FOR PB,CB&KD COAL MINING PROJECT

TECHNICAL SPECIFICATION

PART C – SAMPLING, TESTING & QUALITY ASSURANCE PROGRAMME

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SAMPLING, TESTING AND QUALITY ASSURANCE PROGRAMME

All testing shall be done in the presence of the engineer or his authorized representative. 4.3.0

The contractor shall carry out testing in accordance with the relevant IS / standards / codes and in line with the requirements of the technical specifications / quality plans. Where no specific testing procedure is mentioned, the tests shall be carried out as per the best prevalent engineering practices and to the directions of the Engineer. All testing shall be done in the presence of the engineer or his authorized representative.

4.4.0

Before execution of any civil work the Contractor shall conduct full-scale suitability tests on various construction and building material such as fine and coarse aggregates, Cement, Reinforcement, construction chemicals, supplementary cementitious Materials and Construction water to check their suitability for use from reputed institutes such as NCB-Ballabhgarh, CSMRS-Delhi, selected IIT’s, etc as agreed by the engineer. A list of NTPC acceptable specialist laboratories is enclosed at Annexure-II(A). The test samples for such full scale testing shall be jointly sampled and sealed by the engineer and contractor, thereafter these shall be sent to the concerned laboratory through the covering letter signed by field quality assurance (FQA) representative of the engineer. Format of Request Letter for Evaluation of Materials i.e. for sampling and testing of cement, coarse aggregate, fine aggregate, chemical admixture, fly ash, water, concrete mix design is enclosed at Annexure-II(B). Three copies of all test reports shall be submitted to the NTPC in triplicate, within seven (07) days after completion of any test for review, acceptance and records.

4.5.0

The contractor shall timely initiate the action with regard to the evaluation of aggregates and other building material including concrete mix design, so as to ensure completion of these tests before start of civil works at site, thereby not affecting any project work. The test reports and recommendations for suitability of the materials including concrete mix design shall be promptly submitted by the contractor to the engineer.

4.6.0

Evaluation of aggregate for potential alkali-aggregate reactivity shall be carried out as per following scope of work. A. Evaluation of Aggregates for Mechanical / Physical Properties a) To carry out different tests on coarse aggregate sample i.e. specific gravity, water absorption, sieve analysis, deleterious material; soundness, crushing value, impact value, abrasion value, elongation index and flakiness index, as per IS: 2386. b) To carry out different tests on fine aggregate sample i.e. specific gravity, water absorption, sieve analysis, deleterious material, soundness, silt content, clay content and organic impurities as per IS: 2386. c) To prepare evaluation report based on test results of a) and b) above and to advise regarding suitability of fine and coarse aggregates. B. Evaluation of Aggregates for Potential Alkali-Aggregate Reactivity: a) To carry out petrographic analysis and accelerated Mortar bar Test on aggregate samples (1N NaOH at 80 deg. Centigrade for 14 days as per ASTM 1260, or the method established/ developed by CSMRS for 22days test). b) If rock type is limestone, alkali carbonate reactivity test shall also be carried out wherein the parameters shall be reported in conjunction with the petrographic analysis. Additionally, X-Ray diffraction test (XRD) shall be carried out to

ADMINISTRATIVE BUILDING FOR PB,CB&KD COAL MINING PROJECT

TECHNICAL SPECIFICATION

PART C – SAMPLING, TESTING & QUALITY ASSURANCE PROGRAMME

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SAMPLING, TESTING AND QUALITY ASSURANCE PROGRAMME

determine critical clay mineral in the rock for preliminary conclusions. For limestone aggregates to be used in dynamic foundations like TG, BFP, Fans, mills and crushers, repeated temperature cycle test shall also be carried out, to determine residual expansion of aggregate for concrete. c) To prepare a report based on test results of a) and b) above and to advise regarding suitability of aggregates to be used and further testing required if any. 5.0.0

LABORATORY AND FIELD TESTING:

5.1.0

The field laboratory for QA and QC activities shall be constructed and set-up by the Contractor at his own cost at site in line with the indicative field QA&QC laboratory set-up enclosed at Annexure-III. The Laboratory building shall be constructed and installed with the adequate facilities to meet the requirement of envisaged test setup. Temperature and humidity controls shall be available wherever necessary during testing of samples. The Quality Plan shall identify the testing equipments/ instrument, which the Contractor shall deploy and equip the Field quality Laboratory for meeting the Field Quality Plan requirements. The Contractor shall furnish a comprehensive list of testing equipments/ instrument required to meet the planned/scheduled tests for the execution of works for NTPC acceptance/ approval. The contractor shall mobilize the requisite laboratory equipment and QA&QC manpower at least 15 days prior to the planned test activity as per the schedule of tests.

5.2.0

All equipments and instruments in the field shall be calibrated before the commencement of tests and then at regular intervals, as per the manufacturer’s recommendation and as directed by the NTPC. The calibration certificates shall specify the fitness of the equipments and instruments within the limit of tolerance for use. Contractor shall arrange for calibration of equipments and instruments by an NABL / NPL accredited agency and the calibration report shall be submitted to NTPC.

5.3.0

If any facility for testing or the trained personnel for conducting any special test is not available with the Contractor then the Contractor may get the test done from reputed/ approved laboratory or outsource the personnel as approved by NTPC. The tests which cannot be carried out in the field laboratory shall be done at a laboratory of repute. This includes selected IITs, NCB, CSMRS, reputed government/ autonomous laboratories / organizations, NITs and other reputed testing laboratories. The test samples for such test shall be jointly selected and sealed by the engineer and thereafter these shall be sent to the concerned laboratory through the covering letter signed by NTPC engineer. The test report along with the recommendations shall be obtained from the laboratories without delay and submitted to NTPC.

5.4.0

Based on schedule of work agreed with the Engineer-in-charge and the approved FQP, the contractor shall prepare a schedule of various tests required to be performed on monthly/quarterly basis for the quantum of work identified and submit them to the engineer-in-charge and organize to carry out the tests as scheduled / agreed. The tests required is to be carried out well in advance, for the works anticipated to start during currency of contract and shall be accordingly planned before the schedule date of start of activities as per L-2 network. The test schedule and the status of the tests carried out shall be maintained on a PC connected to the network of NTPC (if available) for day to day monitoring and planning of tests to be carried out.

ADMINISTRATIVE BUILDING FOR PB,CB&KD COAL MINING PROJECT

TECHNICAL SPECIFICATION

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5.5.0

6.0.0

SAMPLING, TESTING AND QUALITY ASSURANCE PROGRAMME

Based on approved fabrication/manufacturing/erection/construction/commissioning methodology, the Contractor shall also prepare and submit to the NTPC a checklist indicating the sequence of work and protocols in line with the requirement of the technical specification, which shall be signed and maintained. The Contractor shall update/ revise this checklist as and when the sequence of work is affected due to modifications in fabrication/ manufacturing/ erection/ construction/ commissioning methodology or any other unavoidable circumstances. PURCHASE AND SERVICES

6.1.0

All the major items/ equipments/ components to be manufactured in the shop of the contractor i.e. in-house items as well as procured from sub-vendors / submanufacturer / sub-contractors i.e. bought out items (BOIs) shall be listed out by the contractor in the bid proposal in the format enclosed. All the sub-vendors / sub- manufacturer / sub-contractors proposed by the Contractor for procurement of major bought out items including castings, forging, semi-finished and finished components/equipment etc., list of which shall be drawn up by the Contractor and finalized with the Employer, shall be subject to Employer’s approval. The subvendors name which are not in NTPC provided indicative list shall be deemed to be considered in DR category.

6.2.0

NTPC follows a well defined sub-contractor’s/sub-vendor assessment and approval process, the broad contours of which are also defined at NTPC website www.ntpctender.com along with a Frequently Asked Questions (FAQ) which answers most of the queries on the subject.

6.3.0

An indicative list of sub-vendors for major bought out items (not exhaustive) and services for Corporate awarded similar packages based on the respective Technical Specifications are enclosed for Civil works at Annexure-IV ( A) , for Electrical works at Annexure-IV ( B ) , for Mechanical works at Annexure-IV ( C ) , for Control & Instrumentation at Annexure-IV ( D ) in the tender specification for reference purpose only. This list has been compiled based on the names of suppliers / sub vendors proposed by the Bidders / Main Contractors and accepted by NTPC for various Corporate Civil packages awarded in the past based on respective Technical Specifications / Bill of Quantities / Tender Documents. This list is not exhaustive. The purpose of this list is not to limit the sub vendors but to provide general guidance to the prospective Bidders / Main Contractors for this package only. Further, this list is indicative in nature and may undergo revision for future packages based on the performance feedback received from NTPC sites / other agencies about the supplier / sub vendors / supplied material. However, it is not the intention to limit the sub-vendor to only such names appearing in the above list and Main contractor is free to propose additional sub-vendors in his bid offer which will be subject to NTPC sub-vendor assessment system upon receipt of requisite details in a time bound mutually agreed schedule. Moreover listed suppliers may or may not be able to supply the material as per current Technical Specifications for the present package. Bidder is required to enquire before finalizing the suppliers / sub vendors for the present contract to meet provisions of the current Technical Specifications.

6.4.0

Bidders / Contractors are free to propose names of suppliers / sub vendors for various items as per their procurement policy to NTPC for considering supplies for the present Contract in the format enclosed for Civil works , Electrical works , Mechanical works and Control & Instrumentation at Annexure-V . These new proposed sub vendors shall be placed in ‘DR’ Category.

ADMINISTRATIVE BUILDING FOR PB,CB&KD COAL MINING PROJECT

TECHNICAL SPECIFICATION

PART C – SAMPLING, TESTING & QUALITY ASSURANCE PROGRAMME

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SAMPLING, TESTING AND QUALITY ASSURANCE PROGRAMME

6.5.0

Where the manufacturers are placed in details required (“DR”) category, the details of the manufacturers / sub-vendors placed in the “DR” category shall be submitted to the NTPC for approval in the prescribed NTPC format no. QS-01-QAI-P-04/F1R2 (main supplier’s evaluation report) and format no. QS-01-QAI-P-04/F2-R1 (sub supplier questionnaire) atleast 3 months prior to scheduled date of PO placement of BOIs as per L2 network. The contractor’s proposal shall include vendor’s facilities established at the respective works, the process capability, process stabilization, QC systems followed, experience list, etc. along with his own technical evaluation. Such sub-vendor proposed in his bid offer shall be deemed to be identified in DR category and upon final acceptance by NTPC in writing, contractor can place order on such accepted sub-vendor only.

6.6.0

Monthly progress reports on sub-contractor detail submission / approval shall be furnished as per Engineering Co-ordination Procedure. Such vendor approval shall not relieve the contractor from any obligation, duty or responsibility under the contract. Sub-vendor whose details are not submitted within the agreed cut-off date, shall be deemed to be withdrawn by the contractor.

6.7.0

To facilitate advance planning of material testing/ approval of bought out items, well before the start of activity as per L-2 network, representative samples shall be procured by the contractor from approved sub-vendors and submitted to the engineer for his approval before bulk procurement at least two months prior to start of works. In case of manufacturers test certificate (MTC) is submitted for acceptance, it shall be clearly traceable and correlated with the consignment received at site. MTC of all bought out items shall essentially contain all the test parameters / characteristics specified in the technical specifications / standards / codes. In case the manufacturer’s test certificate does not mention these details, sample from each lot shall be tested for these properties at the third party lab acceptable to NTPC. Approval of material / sample by the engineer shall not relieve the contractor of his responsibility, for their conformance to the specification, as well as the requisite performance and quality of material.

6.8.0

Structural steel and Reinforcement steel supply if in the scope of the contractor shall be procured from Main Steel Producers enlisted by NTPC from time to time. Currently, Main Steel Producers enlisted by NTPC are SAIL, JSW Steel Ltd, Jindal Steel & Power, Tata steel Ltd. (for Reinforcement steel/TMT bars), RINL (for long products/Rolled sections and Reinforcement steel/TMT bars), Essar Steel India Ltd. (for Flat products/ Steel Plates), Electrosteel steel Ltd. (for Reinforcement steel/TMT bars) and Monnet Ispat and Energy Ltd. (for long products/Rolled sections and Reinforcement steel/TMT bars). Subsequently, if any new Main Steel Producer/s are enlisted, they may also be considered for procurement during execution of the contract if proposed by the Contractor.

6.9.0

No material shall be dispatched from the manufacturer’s works before the same is accepted, subsequent to pre-dispatch final inspection including verification of records of all previous tests/inspections by NTPC’s Engineer/Authorized representative and duly authorized for dispatch by issuance of Material Dispatch Clearance Certificate (MDCC).

7.0.0

MANUFACTURING QUALITY PLAN AND FIELD QUALITY PLAN

ADMINISTRATIVE BUILDING FOR PB,CB&KD COAL MINING PROJECT

TECHNICAL SPECIFICATION

PART C – SAMPLING, TESTING & QUALITY ASSURANCE PROGRAMME

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SAMPLING, TESTING AND QUALITY ASSURANCE PROGRAMME

7.1.0

This part covers the QA&QC requirements pertaining to this package with respect to the Technical Specifications, as per comprehensive QAP. The detailed Quality Plans for fabrication/ manufacturing/ erection/ construction/ commissioning and testing shall be drawn up by the Contractor and shall be submitted to NTPC for approval. Schedule of submission of such quality plans will be finalized before award of work.

7.2.0

The Contractor shall take every precaution to ensure that the requirements of all items of works / services in the contract are covered in the Quality Plans.

7.3.0

All materials / components and equipment covered under the scope of work, shall be procured by the Contractor for the purpose of the contract, after obtaining the written approval of the NTPC, which are to be manufactured at shop/ factory of the vendor/sub vendor shall be covered under a comprehensive quality assurance programme. The Contractor’s purchase specifications and inquiries shall call for Manufacturing Quality Plans (MQP) to be submitted by the sub-contractor/ subsupplier/ sub-vendor. The MQPs called for from the sub-contractor shall detail out for all the components and equipment-various tests/inspection, to be carried out as per the requirements of this specification and standards mentioned therein, quality practices and procedures followed by contractor’s/ sub-contractor’s/ sub-supplier's Quality Control Organization, the relevant reference documents and standards, acceptance norms, inspection documents raised etc., during all stages of materials procurement, manufacture, assembly and final testing/performance testing. Such quality plans of the vendors shall be submitted to the NTPC for approval in the prescribed format No. QS-01-QAI-P-09/F1-R1 for Manufacturing Quality Plan and such approved Quality Plans shall form a part of the purchase order/contract between the Contractor and sub-contractor. The Quality Plans shall be submitted on electronic form e.g. CD or E-mail in addition to hard copy, for review and approval of NTPC. After approval the same shall be submitted in compiled form on CD in addition to hard copy.

7.4.0

The Contractor shall furnish copies of the reference documents/plant standards /acceptance norms/tests and inspection procedure etc., as referred in Quality Plans. These Quality Plans and reference documents/standards etc. will be subject to NTPC approval without which manufacturer shall not proceed. These approved documents shall form a part of the contract. In these approved Quality Plans, NTPC shall identify customer hold points (CHP), i.e. test/checks which shall be carried out in presence of the NTPC Engineer or his authorized representative and beyond which the work shall not proceed without consent of NTPC in writing. All deviations to this specification, approved quality plans and applicable standards must be documented and referred to NTPC along with technical justification for approval and dispoisitioning.

7.5.0

Within three weeks of the release of the purchase orders /contracts for such bought out items /components, a copy of the same without price details but together with the detailed purchase specifications, quality plans and delivery conditions shall be furnished to the NTPC for reference/record by the Contractor along with a report of the Purchase Orders placed so far for the contract.

7.6.0

Well before the start of the work, the contractor shall prepare and submit the Field Quality Plans (FQP) on the format No. QS-01-QAI-P-09/F2-R1, and obtain approval of NTPC, which shall detail out for all the works, equipments, services, quality practices and procedures etc in line with the requirement of the technical specifications to be followed by the Contractor at site. QA&QC organization, during

ADMINISTRATIVE BUILDING FOR PB,CB&KD COAL MINING PROJECT

TECHNICAL SPECIFICATION

PART C – SAMPLING, TESTING & QUALITY ASSURANCE PROGRAMME

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SAMPLING, TESTING AND QUALITY ASSURANCE PROGRAMME

various stages of site activities starting from receipt of construction materials/equipment at site. This FQP shall cover for all the items / activities covered in the contract / schedule of items required, right from material procurement to completion of the work at site. The Field Quality Plan (FQP) submission shall be furnished on the format No. QS-01-QAI-P-09/F2-R1 enclosed at Annexure-II(C) for NTPC approval. An Indicative Field Quality Plan for Civil Works is enclosed at Annexure – VI(A). And an Indicative Field Quality Plan for Structural Steel works is enclosed at Annexure – VI(B). 7.7.0

Monthly progress reports on MQP/FQP submission/approval shall be furnished by the Contractor on the format No. QS-01-QAI-P-02/F1-R0. List of items requiring Quality Plans and Sub-supplier approval shall be finalized with the Contractor on the format No. QS-01-QAI-P-01/F3-R1 during the post bid discussions.

8.0.0

STORAGE AND HANDLING OF CONSTRUCTION MATERIALS: All materials shall be stacked and stored by the Contractor as per IS-4082 and as per the requirements specified in NTPC Technical Specification.

9.0.0

DISPOSITIONING OF NON CONFORMITIES: The non-conformity for the site works on being detected / noted shall be reported by the contractor in the standard format no. QS-01-FQA-P-08/F1-R0 (Issue 2) of NTPC under the system of dispositioning of non conformity report (NCR) to the engineer. The dispositioning of the NCR relating to equipment, assemblies, materials condition or process during construction / erection shall describe the proposed correction and also include the preventive / corrective action plan for future.

10..0.0

QUALITY AUDITS:

10.1.0

NTPC reserves the right to carry out quality audit and quality surveillance of the quality management and control activities, systems and procedures of the contractor or their sub-contractor. The Contractor shall provide all necessary assistance to enable the NTPC carry out such audit and surveillance. The contractor shall also take necessary measures, raise NCRs wherever required based on the audit findings / observations.

10.2.0

Quality audit/surveillance/approval of the results of the tests and inspection will not, however, prejudice the right of the NTPC to reject the equipment/ facilities if it does not comply with the specification when erected or does not give complete satisfaction in service and the above shall in no way limit the liabilities and responsibilities of the Contractor in ensuring complete conformance of the materials/equipment supplied to relevant specification, standard, data sheets, drawings, etc.

11.0.0

QA DOCUMENTATION

11.1.0

The Contractor shall be required to submit the QA Documentation in two hard copies and two CD ROMs, as identified in respective quality plan with tick () mark.

ADMINISTRATIVE BUILDING FOR PB,CB&KD COAL MINING PROJECT

TECHNICAL SPECIFICATION

PART C – SAMPLING, TESTING & QUALITY ASSURANCE PROGRAMME

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11.2.0

Each QA Documentation shall have a project specific Cover Sheet bearing name and identification number of the quality plan of the equipment and including an index of its contents with page control on each document. The Supplier’s subsupplier to allow regular reviews by all parties during the manufacturing shall progressively complete the QA Documentation file. The final quality document will be compiled and issued at the final assembly place of equipment before dispatch. However CD may be issued not later than three weeks.

11.3.0

Typical contents of QA Documentation is as below:         

Quality Plans Material mill test reports (MTC) on components as specified by the specification and approved Quality Plans. Manufacturer / works test reports/results for testing required as per applicable codes and standard referred in the specification and approved Quality Plans. Non-destructive examination results/reports including radiography interpretation reports. Sketches/drawings used for indicating the method of traceability of the radiographs to the location on the equipment. Heat Treatment Certificate/Record (Time- temperature Chart) All the accepted Non-conformance Reports (Major/Minor) / deviation, including complete technical details / repair procedure). CHP / Inspection reports duly signed by the Inspector of the NTPC and construction contractor (CC) for the agreed Customer Hold Points. Certificate of Conformance (COC) wherever applicable. MDCC

11.4.0

Similarly, the Contractor shall be required to submit two sets (two hard copies and two CD’s), containing QA Documentation pertaining to field activities as per Approved Field Quality Plans and other agreed manuals/ procedures, prior to commissioning of individual system.

11.5.0

Before dispatch / commissioning of any equipment, the Supplier shall make sure that the corresponding quality document or in the case of protracted phased deliveries, the applicable section of the quality document file is completed. The supplier will then notify the Inspector regarding the readiness of the quality document (or applicable section) for review. If the result of the review carried out by the Inspector is satisfactory, the Inspector shall stamp the quality document (or applicable section) for release.

11.6.0

If the quality document is unsatisfactory, the Supplier shall endeavor to correct the incompleteness, thus allowing to finalize the quality document (or applicable section) by time compatible with the requirements as per contract documents. When it is done, the quality document (or applicable section) shall be stamped by the Inspector.

11.7.0

If a decision is made by NTPC to dispatch the material, whereas all outstanding actions cannot be readily cleared for the release of the quality document by that time. The supplier shall immediately, upon shipment of the equipment, send a copy of the quality document Review Status signed by the Supplier Representative to the Inspector and notify of the committed date for the completion of all outstanding actions and submission. The Inspector shall stamp the quality document for applicable section when it is effectively completed. The submission of QA documentation shall not be later than 3 weeks after the dispatch of equipment.

ADMINISTRATIVE BUILDING FOR PB,CB&KD COAL MINING PROJECT

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11.8.0

SAMPLING, TESTING AND QUALITY ASSURANCE PROGRAMME

Transmission of QA Documentation: On release of QA Documentation by Inspector, one set of quality document shall be forwarded to Corporate Quality Assurance Department and other set to respective Project Site of NTPC. For the particular case of phased deliveries, the complete quality document to the NTPC shall be issued not later than 3 weeks after the date of the last delivery of equipment.

12.0.0

INSPECTION, TESTING AND INSPECTION CERTIFICATES

12.1.0

The word ‘Inspector’ shall mean the Engineer and/or his authorized representative and/or an outside inspection agency acting on behalf of the NTPC to inspect and examine the materials and workmanship of the works during its manufacture or erection.

12.2.0

The Engineer or his duly authorized representative and/or an outside inspection agency acting on behalf of the NTPC shall have access at all reasonable times to inspect and examine the materials and workmanship of the works during its manufacture or erection and if part of the works is being manufactured or assembled on other approved premises or works, the Contractor shall obtain for the Engineer and for his duly authorized representative permission to inspect as if the works were manufactured or assembled on the Contractor’s own premises or works.

12.3.0

The Contractor shall give the Engineer/Inspector fifteen (15) days written notice of any material being ready for testing. Such tests shall be to the Contractor’s account except for the expenses of the Inspector’s. The Engineer/Inspector, unless the witnessing of the tests is virtually waived and confirmed in writing, will attend such tests within fifteen (15) days of the date on which the equipment is noticed as being ready for test/inspection failing which the Contractor may proceed with test which shall be deemed to have been made in the inspector’s presence and he shall forthwith forward to the inspector duly certified copies of test reports in two (2) copies.

12.4.0

The Engineer or Inspector shall within fifteen (15) days from the date of inspection as defined herein give notice in writing to the Contractor, or any objection to any drawings and all or any equipment and workmanship which is in his opinion not in accordance with the contract. The Contractor shall give due consideration to such objections and shall either make modifications that may be necessary to meet the said objections or shall inform in writing to the Engineer/Inspector giving reasons therein, that no modifications are necessary to comply with the contract.

12.5.0

When the factory tests have been completed at the Contractor’s or subContractor’s works, the Engineer /Inspector shall issue a certificate to this effect fifteen (15) days after completion of tests but if the tests are not witnessed by the Engineer /Inspectors, the certificate shall be issued within fifteen (15) days of the receipt of the Contractor’s test certificate by the Engineer /Inspector. Engineer /Inspector to issue such a certificate shall not prevent the Contractor from proceeding with the works. The completion of these tests or the issue of the certificates shall not bind the NTPC to accept the equipment should it, on further tests after erection be found not to comply with the contract.

ADMINISTRATIVE BUILDING FOR PB,CB&KD COAL MINING PROJECT

TECHNICAL SPECIFICATION

PART C – SAMPLING, TESTING & QUALITY ASSURANCE PROGRAMME

Clause No

SAMPLING, TESTING AND QUALITY ASSURANCE PROGRAMME

12.6.0

In all cases where the contract provides for tests whether at the premises or works of the Contractor or any sub-Contractor, the Contractor, except where otherwise specified shall provide free of charge such items as labour, material, electricity, fuel, water, stores, apparatus and instruments as may be reasonably demanded by the Engineer /Inspector or his authorized representatives to carry out effectively such tests on the equipment in accordance with the Contractor and shall give facilities to the Engineer/Inspector or to his authorized representative to accomplish testing.

12.7.0

The inspection by Engineer / Inspector and issue of Inspection Certificate thereon shall in no way limit the liabilities and responsibilities of the Contractor in respect of the agreed Quality Assurance Programme forming a part of the contract.

12.8.0

To facilitate advance planning of inspection, the Contractor shall furnish quarterly inspection programme indicating schedule dates of inspection at Customer Hold Point and final inspection stages. Updated quarterly inspection plans will be made for each three consecutive months and shall be furnished before beginning of each calendar month.

12.9.0

All inspection, measuring and test equipment used by at the works of SubContractor’s/ sub-supplier’s/ sub vendor shall be calibrated periodically as per the manufacturer’s recommendation depending on its use and criticality of the test/measurement to be done. The Contractor shall maintain all the relevant records of periodic calibration and instrument identification, and shall produce the same for inspection by NTPC. Wherever asked specifically, the Contractor shall recalibrate the measuring/test equipment in the presence of Engineer / Inspector.

12.10.0

The Contractor shall carry out an inspection and testing programme during manufacture in his work and that of his sub-Contractor’s and at site to ensure the mechanical accuracy of components, compliance with drawings, conformance to functional and performance requirements, identity and acceptability of all materials parts and equipment. The Contractor shall carry out all tests/inspection required to establish that the items/equipment conform to requirements of the specification and the relevant codes/standards specified in the specification, in addition to carrying out tests as per the approved quality plan.

13.0.0

For all spares and replacement items, the quality requirements as agreed for the main equipment supply shall be applicable.

14.0.0

Repair/rectification procedures to be adopted to make the job acceptable shall be subject to the approval of the NTPC/ authorized representative.

15.0.0

GENERAL QA REQUIREMENTS:

15.1.0.

The contractor shall ensure that the works, BOIs and services under the scope of contract whether manufactured or performed within contractor’s works or at his sub-contractor’s premises or at the NTPC’s site or at any other place of work are in accordance with the NTPC technical specification, applicable standards / codes, approved drawings / data sheets / quality plans and BOQ. All the works, BOIs and services shall be carried out as per the best prevalent engineering practices and to the directions of the Engineer.

ADMINISTRATIVE BUILDING FOR PB,CB&KD COAL MINING PROJECT

TECHNICAL SPECIFICATION

PART C – SAMPLING, TESTING & QUALITY ASSURANCE PROGRAMME

Clause No

15.1.2

SAMPLING, TESTING AND QUALITY ASSURANCE PROGRAMME

EXCAVATION AND FILLING WORKS The contractor shall submit a work methodology covering various items of works for all stages of excavation and filling works. This methodology shall broadly include the quantity wise and classification wise identification of source of excavation and filling, suitability tests as per specification requirements, method of stockpiling, transportation, placement, spreading , compaction, equipment, list of protocols, insitu tests, third party lab test if required, acceptance checks for final clearance. For blasting work at site if required, the contractor shall associate themselves with the reputed specialized blasting agency such as CMRI, NIRM for trials blasts, design blasts, blasting pattern, monitoring of blast during the blasting operations at site. The contractor shall install and operate equipment (such as tri-axial seismograph) for continuous monitoring and control of blast induced vibrations, noise level/ air pressure, dust, silica and noxious gases during all blasting operations in line with the technical specification requirements in association with the specialized blasting agency. The contractor shall submit the un-priced copy of the award on the specialized blasting agencies to NTPC, highlighting the scope of services / work awarded to them by contractor. The services of such specialized blasting agency shall be available through out the period in which the blasting work is undertaken at site. The blasting operation shall remain in charge of a responsible, competent, authorized and experienced supervisor (man-in-charge) and thoroughly acquainted workmen. All blasting work shall be done as per approved blasting scheme/ design/ pattern in line with the technical specification requirements and all statutory laws, rules, regulations, relevant standards pertaining to the acquisition, transport, storage, handling along with use of explosives shall be strictly followed by the contractor.

15.1.3

MASONRY AND ALLIED WORKS The execution, finishing, testing and acceptance of masonry related works shall be as per the provisions of technical specifications / relevant practices IS code. Local depressions on account of faulty workmanship, broken / chipped edges shall not be acceptable. All masonry shall be built true and plumb within the tolerances. Care shall be taken to keep the perpends properly aligned. Unless specified otherwise the tolerances in construction of masonry works shall be as prescribed in Technical Specification.

ADMINISTRATIVE BUILDING FOR PB,CB&KD COAL MINING PROJECT

TECHNICAL SPECIFICATION

PART C – SAMPLING, TESTING & QUALITY ASSURANCE PROGRAMME

Clause No

15.1.4

SAMPLING, TESTING AND QUALITY ASSURANCE PROGRAMME

CONCRETE WORKS For concreting works provisions of technical specifications and IS: 456 shall apply. A detailed methodology for concrete works shall be submitted by the contractor to NTPC for approval. The methodology may require change / modification based on the site conditions, for which suitable revisions shall be submitted. The methodology for concrete works shall broadly contain the suitability of source of aggregates, cement, admixture, water and reinforcement steel, etc. The available concrete mix design recommended from a specialist institute, results of trial mix carried out at site, method / control of batching, mixing, transportation, layer wise placement, compaction, fixing / removal of form work, staging, fixing of water stops at appropriate locations along with specials, expansion joints, contraction joints and construction joints, cover blocks and method of curing, methodology of repair of newly placed hardened concrete, testing and sampling of concrete during production and placement and acceptance checks for final clearance. The equipment, deployment of manpower and machinery shall arranged by the contractor to ensure the continuous rate of placement of specified grade of concrete so as to prevent segregation, bleeding, formation of cold joints, temperature control for concreting in extreme weather conditions and for mass concreting works. Exposed surfaces of concrete shall be kept continuously in a damp or wet condition for at least seven days from the date of placing concrete in case of ordinary Portland cement, not be less than 10 days for concrete exposed to dry and hot weather conditions, at least 10 days or period may be extended to 14 days where mineral admixtures or blended cements are used. Approved curing compounds may be used in lieu of moist curing with the permission of engineer-in-charge. Reinforcement steel shall conform to relevant IS codes. Lapping / spacing of reinforcement shall be so staggered that under no circumstances more than 50% of bars at any cross section shall be lapped. Corrosion resistance Steel shall be used for the foundations wherever specified in the technical specification. Sample test for 3% of the number of mechanical bars grips subject to a minimum of three, shall be carried out up to the yield strength of reinforcement of bars. Test shall be conducted for the water tightness of the liquid retaining structures as per technical specifications, IS 3370 and IS 6494. All the materials, equipments, processes used in pre-cast concrete work shall conform to the requirements for the cast-in-situ concrete. If fly ash is used in concrete, source of supply shall be checked for suitability as per IS 3812 (Part-I). Routine tests for retention of particles on 45μ sieve and loss on ignition shall be carried out on each lot of fly ash before its use. The storage of fly ash shall be similar to that of cement. Separate Silo for fly ash shall be provided in the batching plant. Validation of Mix design using fly ash shall be carried out by an approved specialist agency, before start of concrete production. All records of concreting, reinforcement, testing of materials, as-built dimensions, the details of the rectification, etc, shall be maintained as given below. Four copies of such record in a bound form shall be submitted to owner for their record and future reference. a.

b.

Testing data / report of aggregates including petrographic examination & potential reactivity of aggregate and repeated temperature cycle tests wherever specified Mix design details and record of trial mixes carried out at site

ADMINISTRATIVE BUILDING FOR PB,CB&KD COAL MINING PROJECT

TECHNICAL SPECIFICATION

PART C – SAMPLING, TESTING & QUALITY ASSURANCE PROGRAMME

Clause No

15.1.5

SAMPLING, TESTING AND QUALITY ASSURANCE PROGRAMME

c.

Testing records of admixture as per IS-9103 / ASTM C494 including third party test reports.

d.

Approved scheme for concreting

e.

Hourly records of concreting including pour card

f.

Protocol indicating the dimensional tolerance and details of inserts

g.

Records giving the details of rectification giving the location of grouting, the quantity of grout used at each location, type of grout used

h.

Bar bending schedule

i.

Location and details of mechanical anchoring used for reinforcement

j.

Protocol giving the details of checking of reinforcements before concreting and conformance to the reinforcement details as shown in the construction drawings

k.

Photographs showing the areas where rectification works have been carried out. Photographs should be taken before and after rectification

l.

Temperature control record of concrete at the time of placement if applicable

m.

Details of curing, staging and fixing / removal of formwork, checklist for formwork as per Clause 9.9 and Annexure-C of IS 14687 including all machine foundations (if any).

n.

Batching Plant shall be calibrated regularly at least once in a 3 months. Computerized output shall be taken for each batch of production of concrete.

o.

Dimensions (length, cross sectional dimensions, straightness, squareness, and flatness) and tolerances for pre-cast members as per NTPC Technical Specification.

STRUCTURAL STEEL WORK: For structural steel works provisions of technical specifications and IS: 800 shall apply. A detailed methodology for structural steel works shall be submitted by the contractor to NTPC / EIC for approval. The methodology may require change / modification based on the site conditions, for which suitable revisions shall be submitted. The contractor shall submit the welding procedures specification (WPS), heat treatment procedures, NDT procedures etc. at least ninety days before scheduled start of erection work at site. All welding and brazing shall be submitted to the NTPC and carried out as per procedure drawn and qualified in accordance with requirements of Technical specifications, Indian Standards or other International equivalent standard acceptable to the NTPC. The Contractor shall submit to the NTPC Field Welding Schedule for field welding activities in the format No.: QS-01-CQA-W11/F1, this format shall be furnished to the Contractor at pre-award stage. The field-welding schedule shall be submitted to the NTPC along with all supporting documents, like welding procedures, heat treatment procedures, NDT procedures etc. at least ninety days before schedule start of erection work at site. The Contractor shall submit Welding Procedure Specification (WPS) in the format No: QS-01-QAI-W-06/F1 for NTPC approval/ acceptance. All welding and brazing shall be carried out as per procedure drawn and qualified in accordance with requirements of Technical Specification, Indian Standards or other International equivalent standard acceptable to the NTPC.

ADMINISTRATIVE BUILDING FOR PB,CB&KD COAL MINING PROJECT

TECHNICAL SPECIFICATION

PART C – SAMPLING, TESTING & QUALITY ASSURANCE PROGRAMME

Clause No

SAMPLING, TESTING AND QUALITY ASSURANCE PROGRAMME

All welding / brazing procedures shall be submitted to the NTPC or its authorized representative for approval prior to carrying out the welding/brazing. All brazers, welders and welding operators employed on any part of the contract either in the Contractor’s/ sub-Contractor’s works or at site or elsewhere shall be qualified as per requirements of Technical specifications, Indian Standards or other equivalent International Standards acceptable to the NTPC. Welding procedure qualification and Welder qualification test results shall be furnished to the NTPC for approval. However, where required by the NTPC, tests shall be conducted in presence of NTPC/authorized representative. No welding shall be carried out on cast iron components for repair. All the heat treatment results shall be recorded on time temperature charts and verified with recommended regimes. All Non-destructive examination shall be performed in accordance with written procedures as per International Standards and as mentioned elsewhere in the technical specification; The NDT operator shall be qualified as per SNT-TC-IA (of the American Society of non-destructive examination). NDT shall be recorded in a report, which includes details of methods and equipment used, result/evaluation, job data and identification of personnel employed and details of co-relation of the test report with the job. The records of RT (Films) and UT (inspection records or printed reports if possible) shall be documented and produced to NTPC. Preheating and Post weld heat treatment requirements shall be complied as specified in the technical specification / approved WPS. All material used for equipment manufacture including casting and forging etc. shall be of tested quality as per relevant codes/standards. Details of results of the tests conducted to determine the mechanical/engineering properties; chemical analysis and details of heat treatment procedure recommended and actually followed shall be recorded on certificates and time temperature chart. Tests shall be carried out as per applicable material standards and/or agreed details. 15.1.6

ROAD WORK Quality Assurance and testing requirements for roadwork shall be as per the MORTH-Specification (Section 900), IRC specifications or CPWD specifications as specified in the technical specifications and BOQ of the contract. The testing and sampling shall include the checks on earth work for embankment and subgrade, sub bases and bases and bituminous constructions. The sampling and testing of concrete pavements shall be as per the respective items of earthwork, subgrade / sub-base, concrete, etc.

15.1.7

For Electrical and Mechanical scope of works all items under the scope of supplies will conform to relevant IS. All items will be routine & acceptance tested as per relevant standard and requirements of technical specification. QA requirements for Fire Detection & Protection System attached elsewhere in this specification. QA Tables for Electrical works enclosed at Annexure-VI(C), for Control & Instrumentation at Annexure-VI(D1) to VI(D3), ; however main contractor / manufacturer will furnish a detailed Quality plan / program indicating the practice and procedure along with relevant supporting documents.

ADMINISTRATIVE BUILDING FOR PB,CB&KD COAL MINING PROJECT

TECHNICAL SPECIFICATION

PART C – SAMPLING, TESTING & QUALITY ASSURANCE PROGRAMME

Clause No

15.1.8

16.0.0

SAMPLING, TESTING AND QUALITY ASSURANCE PROGRAMME

In addition to above, the provisions contained in the Clauses of Condition of Contract and tendering information shall also be applicable. ASSOCIATED DOCUMENTS FOR QUALITY ASSURANCE PROGRAMME:

16.1.0

Contractors QA&QC Manpower requirements at Annexure-I

16.2.0

List of Specialist Institutes / Organizations acceptable to NTPC for testing and evaluation of building materials is enclosed at Annexure-II(A)

16.3.0

Format of Request Letter for Evaluation of Materials is enclosed at Annexure-II(B)

16.4.0

Field Quality Plan Format No.: QS-01-QAI-P-09/F2-R1 at Annexure-II(C)

16.5.0

Indicative Field QA&QC laboratory set-up enclosed at Annexure-III.

16.6.0

Indicative list of Bought Out Items (BOIs) for Civil Works at Annexure – IV (A)

16.7.0

Indicative list of Bought Out Items for Electrical Works at Annexure – IV (B)

16.8.0

Indicative list of Bought Out Items for Mechanical Works at Annexure – IV (C)

16.9.0

Indicative list of BOIs for Control & Instrumentation at Annexure – IV(D)

16.10.0

Proposed list of Bought Out Items (BOIs) for Civil / Mechanical/ Electrical and Control & Instrumentation Works at Annexure – V

16.14.0

Indicative Field Quality Plan for Civil Works at Annexure – VI(A)

16.15.0

Indicative Field Quality Plan for Structural steel works at Annexure – VI(B)

16.16.0

QA Tables for Electrical Works at Annexure – VI(C)

16.17.0

QA Tables for Control & Instrumentation works at Annexure – VI D1) to VI(D3)

ADMINISTRATIVE BUILDING FOR PB,CB&KD COAL MINING PROJECT

TECHNICAL SPECIFICATION

PART C – SAMPLING, TESTING & QUALITY ASSURANCE PROGRAMME

Clause No

SAMPLING, TESTING AND QUALITY ASSURANCE PROGRAMME

1.00.00

FIRE DETECTION & PROTECTION SYSTEM

1.01.00

HYDRANT SYSTEM: Shop Tests

1.01.01

Hydrant Valve:

1.01.02

(a)

All valves shall be hydro tested for body and seat.

(b)

Capacity test / flow test shall be done as per relevant standard.

Water Monitor, Hoses, Branch Pipes, Couplings and Nozzles: (a)

All tests including hydraulic test shall be done as per relevant Indian / International standard.

1.01.03

For Pumps, Diesel Engine, refer the requirements are indicated separately.

1.02.00

HIGH / MEDIUM VELOCITY WATER SPRAY & SPRINKLER SYSTEM: Shop Tests

1.02.01

For Pipes, Fittings, Valves and specialties, requirements are indicated separately.

1.02.02

Deluge Valves, Alarm Valves and Spray Sprinkler Nozzles

1.02.03

1.03.00

(a)

All valves shall be hydro tested for body and seat.

(b)

Performance test / functional test of ‘Deluge Valves’, ‘Alarm Valves’ and ‘Spray Nozzles’ shall be carried out.

Detectors: All ‘Detectors’ shall be tested as per relevant Indian / International Standards. Detectors shall also meet the requirements of UL / FM / LPC/VDS etc. HORIZONTAL CENTRIFUGAL PUMP: SHOP TESTS (a.)

UT on Pump Shaft (>= 50mm dia ) and MPI / DPT on Pump Shaft and Impeller shall be carried out.

(b.)

All rotating components of the pumps shall be statically and dynamically balanced as per ISO: 1940 Gr. 6.3 or better.

(c.) Hydraulic test shall be conducted on pump casing with water at 1.5 times the shut off pressure or twice the rated pressure whichever is higher for a minimum duration of 30 minutes. (d.)

Performance test and Standard Running test: (1.)

All the pumps shall be tested in the manufacturer’s works for capacity, efficiency, head and brake horsepower. Pump shall be given running test over the entire operating range covering the shut off

ADMINISTRATIVE BUILDING FOR PB,CB&KD COAL MINING PROJECT

TECHNICAL SPECIFICATION

PART C – SAMPLING, TESTING & QUALITY ASSURANCE PROGRAMME

Clause No

SAMPLING, TESTING AND QUALITY ASSURANCE PROGRAMME

head to the maximum flow. The duration of test shall be minimum one hour. A minimum of five readings approximately equidistant shall be taken for plotting the curves with one point at design flow. Testing of pump shall be in accordance with stipulations oh Hydraulic Institute Standard (HIS) and / or as per applicable Indian Standard or equivalent. Tolerance of parameters shall be as per HIS. (2.) The test shall be conducted at the rated speed preferably with the type tested contract drive motor being furnished. However, in case of any limitation test bed motor duly calibrated can also be used. (3.)

Noise and vibration shall be measured.

(4.) Pumps shall be subjected to strip down examination visually to check for mechanical damages after testing at shop in case abnormal noise level / vibration performance are observed during the shop test. 1.04.00

COMPRESSION IGNITION DIESEL ENGINE

1.04.01

Shop Tests: (a)

All pressure parts shall be subjected to hydraulic pressure tests at 1.5 times the design pressure.

(b)

All Diesel engine shall be performance tests as per relevant IS / equivalent code.

Performance Test : Performance test of diesel engine shall be carried out as per BS-5514 to determine the rated power and specific fuel consumption and governor’s function. Performance test of engine in shop shall be done with actual job accessories for minimum four hours (three hours for full load and one hour for over load at 110% of full load). All the engine parameters like RPM, inlet airs temp and pressure, water inlet and outlet temp. and pressure, lub. Oil pressure, fuel consumption, ambient condition shall be measured and recorded for every half an hour. No positive tolerance shall be allowed on the specific fuel consumption (contractor to specify in the offer.) 1.05.00

STORAGE VESSELS: Shop Test Atmospheric Tank (a.)

All weld joints shall be DP Tested and complete tanks shall be water fill tested.

(b.) All atmospheric storage tanks fabricated and erected at site shall be subjected to all tests (Hydro, NDT, and Vacuum) according to design code as applicable. 1.06.00

PIPING, VALVE AND SPECIALITIES

1.06.01

SHOP TESTS (a.)

All pipes and fittings shall be tested as per applicable code.

(b.)

DPT of pipe welds (in case of rolled and welded pipes only) shall be carried out for root and finished welds.

(c.)

All strainers shall be subjected to hydraulic pressure test for leakage and Pressure drop v/s Flow for each type and size.

ADMINISTRATIVE BUILDING FOR PB,CB&KD COAL MINING PROJECT

TECHNICAL SPECIFICATION

PART C – SAMPLING, TESTING & QUALITY ASSURANCE PROGRAMME

Clause No

SAMPLING, TESTING AND QUALITY ASSURANCE PROGRAMME

(d.) All valves shall be hydraulically tested for body, seat and back seat (if applicable) as per relevant standard. Check valves shall also be tested for leak tightness test at 25% of the specified seat test pressure. (e.)

Valves shall be offered for hydro test in unpainted condition.

(f.)

Functional checks of the valves for smooth opening and closing shall also be done.

(g.)

Anti-corrosive protection shall be tested as per applicable code.

1.07.00

PORTABLE & MOBILE FIRE EXTINGUISHERS

1.07.01

SHOP TEST

2.00.00

(a.)

All fire extinguishers shall be tested as per relevant standard.

(b.)

Performance / function test shall be carried out on sampling basis as per relevant code / standard.

SITE TESTS: (a)

Piping Protection:

(1.)

Thickness, Holiday by spark test, Adhesion test shall be carried out as per relevant standard.

(2.)

Complete piping shall be Hydro pressure tested, at 1.5 X DP or 2 X MWP whichever is higher, before protection.

(b.)

Welding of Pipes:

(1.)

ERW Black / rolled welded: 100% DPT on root of butt and finish weld of butt and fillet. RT on 10% randomly selected joints shall be carried out (for underground piping).

(2.)

GI Pipes Welding on GI Pipes in general shall not be done. Welding of GI Pipes, if permitted by design, (butt / socket / fillet weld) shall be done strictly as per approved drawing and procedure approved by NTPC Engineering. For all such welds 100% DP test and random 1% RT shall be done.

ADMINISTRATIVE BUILDING FOR PB,CB&KD COAL MINING PROJECT

TECHNICAL SPECIFICATION

PART C – SAMPLING, TESTING & QUALITY ASSURANCE PROGRAMME

Clause No

SAMPLING, TESTING AND QUALITY ASSURANCE PROGRAMME AIR CONDITIONING AND VENTILATION SYSTEM

1.00.00

CHILLING UNIT

1.01.00 1.01.01

Refrigerant Compressor (Screw/Scroll) Hydraulic/Pneumatic test of castings of casings shall be carried out. No leakage shall be permitted ard DPT of screw, impeller, shaft, vanes, casing etc. after machining shall be carried out.

1.01.02 1.01.03

All rotating parts of screw and centrifugal compressor shall be dynamically balanced to ISO 1940 Gr. 6.3

1.01.04

Leak tightness & vacuum check for chilling units / compressor in assembled condition shall be carried out. No leakage shall be permitted Performance test of assembled compressor and Chiller assembly shall be done to check for following :

1.01.05

2.00.00

i)

No load air run (free run) test of all types of compressor to check FAD (Free air delivery), Noise, Vibration & Temp. rise of bearing & body.

ii)

Functional run test for Chiller assembly shall be carried out.

CONDENSER & EVAPORATOR

2.01.00 2.02.00

DPT shall be carried out on welds if applicable. 10% RT of butt weld joint on shell shall be carried out if applicable.

2.03.00 2.04.00

Dimensional check including tube hole dia, ligament, pitch etc. shall be carried out. Mock-up test of tubes to tube sheet expansion shall be carried out. In case such test is already carried out for similar tube/tube sheet thickness and materials, records for the same shall be furnished for NTPC review. Hydraulic/Pneumatic test of Shell Side and Tube Side of condenser and evaporator as applicable shall be carried out. ‘No leakage’ shall be permitted.

2.05.00 3.00.00

CENTRIFUGAL PUMP

3.01.00

UT on pump shaft (dia equal to or above 40 mm) and MPI/DPT on pump shaft and impeller after machining shall be carried out.

3.02.00

All rotating components of the pumps shall be dynamically balanced to ISO-1940 Gr. 6.3

3.03.00

A standard hydrostatic test shall be conducted on the pump casing with water at 1.5 times the shut off pressure on the head characteristics curve or twice the rated pressure whichever is higher, for a minimum duration of 30 minutes. Standard Running Test

3.04.00

i)

ii) iii)

All pumps shall be tested in the manufacturer’s works preferably with contract motor for capacity, efficiency, head and brake horse power. Pump shall be given running test over the entire operating range covering from the shut-off head to the maximum flow. The duration of test shall be minimum one (1) hr. A minimum of seven readings approximately equidistant shall be taken for plotting the curves with one point at design flow. Testing of pumps shall be in accordance with stipulations of Hydraulic Institute Standard (HIS) and/or as per applicable Indian Standard or equivalent. Acceptance norms shall be as per approved datasheet & HIS standard only. Noise and vibration shall be measured at shop for reference purpose only. Pumps shall be subjected to strip down examination visually to check for mechanical damages after testing at shop in case abnormal noise level and/or

ADMINISTRATIVE BUILDING FOR PB,CB&KD COAL MINING PROJECT

TECHNICAL SPECIFICATION

PART C – SAMPLING, TESTING & QUALITY ASSURANCE PROGRAMME

Clause No

SAMPLING, TESTING AND QUALITY ASSURANCE PROGRAMME

iv)

excessive vibration are observed during the shop test. NPSH test shall be conducted with water as the medium, if required as per approved data sheets.

4.00.00

LOW PRESSURE AIR DISTRIBUTION SYSTEM

4.01.00 4.02.00

Functional test for fire damper along with solenoid shall be done. Prototype tests report of fire damper (duly approved/accepted by ENGG) for each type and size as per UL-555 for fire rating shall be furnished.

4.03.00

Site Test- After completion, all ducting system shall be checked/tested for air leakages/tightness (smoke test) at site.

5.00.00 5.01.00

INSULATION Insulation material shall be tested for all mandatory tests only as per relevant code/standard.

5.02.00

Thermal conductivity tests (for thermal insulation only) shall be done as per relevant code for the same density and thickness of material and validity of test shall be as per relevant standard.

6.00.00

COOLING TOWER

6.01.00 6.02.00 6.03.00 6.04.00 6.05.00

UT of fan shaft and drive shaft (dia equal to or above 50mm) shall be carried out. DPT of fan hub and shafts shall be carried out after machining. Color of fills shall be as per approved data sheet. Fan assembly shall be statically/dynamically balanced. Cooling Towers being supplied to site in assembled condition shall be subjected to run test at shop to measure FAD, Noise & Vibration. For Cooling Towers being supplied in knocked-down condition, these tests shall be done at site

7.00.00

AIR FILTERS

7.01.00

Pre/Fine filters shall be tested for initial and final pressure drop Vs flow and average synthetic dust weight arrestance as per the requirement of BS 6540/ASHARE-52-76/EN779.

8.00.00 8.01.00

PIPES & FITTINGS All pipes and fittings shall be tested as per applicable codes / standard.

9.02.00

Site test- Pipes shall be tested at site hydraulically/pneumatically as per application requirement

ADMINISTRATIVE BUILDING FOR PB,CB&KD COAL MINING PROJECT

TECHNICAL SPECIFICATION

PART C – SAMPLING, TESTING & QUALITY ASSURANCE PROGRAMME

Annexure – I CONTRACTOR’S QA & QC MANPOWER STRUCTURE PROJECT MANAGER

QA & QC MANAGER

    

QUALITY ASSURANCE DOCUMENTATION- QAP, FQP, MQP, MONTHLY/ QUARTERLY REPORTS ETC. CO-ORDINATION AND INTERACTION WITH NTPC AND SUB-CONTRACTORS TEST ON BOUGHT OUT ITEMS THIRD PARTY LABORATORY TESTING

SUPPROTING STAFF

QC ENGINEER-IN-CHARGE

QA&QC LABORATORY IN-CHARGE

EXCAVATION, FILLLING, PILING - GEOTECHNICAL ENGINEERS

CONCRETE & BUILDING MATERIALS EVALUATION/ TESTING, CONCRETE MIX DESIGN AND PRODUCTION, BUILDING AND ARCHITECHTURAL WORKS - CIVIL ENGINEERS

SUPPROTING FIELD AND LABORATORY STAFF

INTERNAL AND EXTERNAL ELECTRIFICATION WORKS – ELECTRICAL ENGINEERS

NOTE: The Contractor shall submit the details/ bio-data of QA&QC manpower along with their deployment schedule for approval/ acceptance. The CC shall mobilize additional manpower, if required to meet the construction schedule. The deployment of these manpower shall be based on the agreed/ approved manpower deployment schedule linked to L-2 Network. All the areas/ activities shown above shall headed by experienced and qualified engineers supported by sufficient nos of supervisors and supporting staff. The bidder shall indicate the number of engineers and supervisors in their bid, which shall be discussed and finalized before award of the package.

ADMINISTRATIVE BUILDING FOR PB,CB & KD COAL MINING PROJECT

TECHNICAL SPECIFICATION

PART C – SAMPLING, TESTING & QUALITY ASSURANCE PROGRAMME

ANNEXURE - II(B) II(A)

LIST OF SPECIALIST INSTITUTES / ORGANIZATIONS FOR TESTING AND EVALUATION OF BUILDING MATERIALS

Sl No. Name of the Institute Contact Person Indian Institute of Technology Head, Deptt of Civil Engg, 1 Bombay, Phone : 022 25722545 Powai, Mumbai - 400076

Test Facilities Special Studies / Investigation Mix design and material properties on In situ non destructive testing (UPV) of selective basis concrete structures, design of mass concrete, temperature studies, distress assessment

2

Indian Institute of Technology Head, Deptt of Civil Engg. Madras, Chennai- 600 036 Phone: 044 22574266/5255

Selective specialised studies such as design of fly ash concrete and special concrete, non destructive testing (UPV) of structures

3

Indian Institute Guwahati -781039

Testing and evaluation of cement (physical and chemical), aggregates (mechanical properties), fly ash (physical and chemical), admixtures, water, steel reinforcement, petrography, alkali aggregate reactivity, mix design

4

Indian Institute of Technology Kanpur Head, Deptt of Civil Engineering, (UP) - 208016 Phone: 0512 2597346

Testing and evaluation of cement (physical Non destructive testing (UPV) on concrete and chemical), aggregates (mechanical structures, structural health assessment properties), fly ash (physical and chemical), admixtures, water, mix design

5

Indian Institute of Technology Head, Deptt of Civil Engineering, Kharagpur (WB) -721302 Phone: 03222 283421

Testing and evaluation of cement (physical and chemical), aggregates (mechanical properties), fly ash (physical and chemical), admixtures, water, mix design, petrography

6

Indian Institute of Technology Delhi, Head, Deptt of Civil Engineering, Hauz Khas, New Delhi - 1100 016 Phone:01126591191

Testing and evaluation of cement (physical In situ non destructive testing (UPV) of and chemical), aggregates (mechanical concrete structures (selective basis) properties), fly ash (physical and chemical), admixtures, water, mix design

7

Indian Institute of Roorkee - 247667

Technology, Head, Deptt of Civil Engineering, Phone: 01332 285439, 273560

Testing and evaluation of cement(physical and chemical), aggregates (mechanical), fly ash (physical and chemical), admixtures, water, steel reinforcement, mix design, petrography, alkali aggregate reactivity

Various tests on other building materials such as silica fume, mass concrete, steel, bricks, tiles, doors, ferrocement covers, pipes, bridge bearings, PVC water tanks, etc

8

Indian Institute Bangalore 560012

Science Head, Deptt of Civil Engineering, IISC Bangalore

Design of roller compacted concrete, radiation shield concrete, high volume fly ash concrete, fire bahavior of concrete, micro cracking of concrete, non destructive testing (research & development) activities, behavior of concrete under shrinkage and creep, assessment of fire damaged concrete

IISc basically involved in r&d activities relatred to civil enginnering and may only be contacted in case of specific studies / consultancy.

9

Institute of Technology, Head, Deptt of Civil Engineering, Banaras Hindu University (BHU) Phone: 0542-2307016 Varanasi (UP) -221005

Testing and evaluation of cement physical properties), aggregates (mechanical properties), admixtures, water, mix design, petrography

of

Technology Head, Deptt of Civil Engineering, Phone : 0361 2582401, 258 2442, 258 2440

of

In situ non destructive testing (UPV) of concrete structures (selective basis), design of mass concrete, studies on properties of fly ash concrete

0000-999-QOG-R-002 REV 02 DATE 26.08.2014

ANNEXURE ANNEXURE- II(A) - II(B) LIST OF SPECIALIST INSTITUTES / ORGANIZATIONS FOR TESTING AND EVALUATION OF BUILDING MATERIALS

Sl No. Name of the Institute Contact Person Test Facilities Central Building Research Institute Head, Structural engineering Testing and evaluation of cement (physical 10 (CBRI), Roorkee - 247667 division, Phone: 01332 283382 and chemical), aggregates (mechanical), fly ash (physical and chemical), admixtures, water, mix design, alkali aggregate reactivity

Special Studies / Investigation Fire rating of doors, non destructive testing of structures, various tests on other building materials such as bricks, steel, tiles,etc

11

Central Soil and Materials Research Joint Director Station (CSMRS), Near IIT Phone: 011 26962608 Delhi, Olof Palme Marg, New Delhi 110016

Testing and evaluation of cement (physical Various tests on other building materials and chemical), aggregates (mechanical such as steel, geotextiles, geomembrane, properties), fly ash (physical and chemical), soil, instrumentation, monitoring, etc admixtures, water, petrography, alkali aggregate reactivity, mix design

12

National Council for Cement and Head, Center for Construction Building Materials (NCB), 34 KM Development & Research Stone, Delhi Mathura Road Phone : 0129 2246173 Ballabgarh(Har)

Testing and evaluation of cement (physical and chemical), aggregates (mechanical properties), fly ash (physical and chemical), admixtures, water, petrography, alkali aggregate reactivity, temperature cycle test, XRD, steel reinforcement, mix design

13

National Council for Cement and General Manager, Building Materials (NCB), NCB Phone 040 23000344, 040Bhawan, Old Bombay Road 23000343 Hyderabad 500008

Testing and evaluation of cement (physical In situ Non destructive testing (UPV) of and chemical), aggregates (mechanical concrete structures (selective basis) properties) , fly ash (physical and chemical), admixtures, water, petrography, alkali aggregate reactivity, steel reinforcement, mix design

14

National Test House, Chennai 600 113

Testing and evaluation of cement (physical and chemical) , aggregates (mechanical properties) , fly ash (physical and chemical), admixtures, steel reinforcement, water, mix design

15

National Test House, Block CP S.O. (Civil), Sector V, Salt Lake city Phone:033 2367 3870 Kolkata-700 091

Testing and evaluation of cement(physical Various tests on other building materials and chemical), aggregates (mechanical such as paving blocks, GI pipes, wires, properties) , fly ash (physical and chemical) , steel plate, flush doors, etc admixtures, water, steel reinforcement, mix design

16

National Test House (NTH), S.O. (Civil), NTH Ghaziabad Kamla Nehru Nagar, Ghaziabad (UP)

Testing and evaluation of cement (physical Timber, clay products, water proofing and chemical), aggregates (mechanical compound, flush doors, laminated sheets, properties), fly ash (physical and chemical), plywood, etc admixtures, water, stel reinforcement

17

Structural Engineering Research Head, Department of Material Centre (SERC), Testing, Taramani, Chennai 600 113 Phone: 044 22549152, 22541735

Testing and evaluation of cement (physical and chemical) , aggregates (mechanical properties), fly ash (physical and chemical), admixtures, steel reinforcement water, mix design

Taramani S.O.(Civil) Phone:04422432374, Fax:04422433158

In situ non destructive testing (UPV) of concrete structures and special studies, testing of bricks, paving blocks, steel bars, silica fume, etc

Various tests on other building materials such as paving blocks, Gi pipes, wires, steel plate, flush doors, salt spray test, etc

In situ Non destructive testing (UPV) of concrete structures (selective basis) and special studies such as cement admixture compatibility, design of special concrete, evaluation of structures

0000-999-QOG-R-002 REV 02 DATE 26.08.2014

ANNEXURE ANNEXURE- -II(A) II(B) LIST OF SPECIALIST INSTITUTES / ORGANIZATIONS FOR TESTING AND EVALUATION OF BUILDING MATERIALS

Sl No. Name of the Institute Contact Person Vishveswaraiya National Institute of Director, VNIT Nagpur, 18 Technology(VNIT), Phone:0712 2223710, 2222828 Nagpur (MH) - 440010

Department of Head, Deptt of Civil Engineering Engineering,

Test Facilities Special Studies / Investigation Testing and evaluation of cement (physical In situ non destructive testing (UPV) of and chemical), aggregates (mechanical concrete structures and soil tests properties), fly ash (physical and chemical), admixtures, water, mix design, petrography

19

Anna University, Structural Chennai - 600 025

Testing and evaluation of cement (physical and chemical) , aggregates (mechanical properties) , fly ash (physical and chemical) , admixtures, water, mix design

20

Shriram Institute for Industrial Dr (Mrs) Laxmi Rawat, Research, 19 University Road, Delhi Asstt Director & Chief 110007 Phone:011 27667267

Testing and evaluation of cement (physical Various tests on other building materials and chemical), aggregates (mechanical such as steel, geotextiles, geomembrane, properties), fly ash (physical and chemical), soil, bricks, tiles, etc admixtures, water, mix design

21

Spectro Analytical Lab, E-41, Okhla Phone: 011 26383048-49 Indl Area, Ph II, New Delhi 110021 Fax: 40503150, 40503151

Testing of cement (physical and chemical), Chemical and physical tests on steel aggregates (mechanical properties), fly ash reinforcement (physical and chemical), admixtures, water

22

Motilal Nehru National Institute of Director, MNIT Allahabad, Technology (MNIT), Allahabad - Phone: 0532 2271305, Fax: 0532 211004 2545341

Testing and evaluation of cement (physical In situ non destructive testing (UPV) of and chemical) , aggregates (mechanical concrete structures. properties), fly ash (physical and chemical), admixtures, steel reinforcement water, mix design

23

Govt Enginering College, Jalpaiguri Head Deptt of Civil Engg, (WB) - 735102 Fax: 03561256143

Testing and evaluation of cement (physical ), aggregates (mechanical properties), water, mix design

24

College of Engineering Pune - 411005

Head Deptt of Civil Engg, Phone No : 02025507067, Fax : 02025507299

Testing and evaluation of cement (Physical & Chemical properties), fly ash (Physical & Chemical properties), aggregates (Mechanical properties except alkali aggregate reactivity & Petrography), water, admixtures and mix design

25

Maulana Azad National Institute of Technology, Bhopal (MP)

Head Deptt of Civil Engg, Phone No : 07554051390

Testing and evaluation of cement (physical ), In situ non destructive testing (UPV) of aggregates (mechanical properties),water, concrete structures and soil tests. mix design

26

National Institute of Technology, Rourkela (Odisha)

Head Deptt of Civil Engg, Phone No : 06612462300

Testing and evaluation of cement (physical ), In situ non destructive testing (UPV) of aggregates (mechanical properties), mix concrete structures and soil tests. Test on design, steel reinforcement, bricks and bitumen

0000-999-QOG-R-002 REV 02 DATE 26.08.2014

ADMINISTRATIVE BUILDING FOR PB,CB&KD COAL MINING PROJECT

ANNEXURE-II(B) Format of Request Letter for Evaluation of Materials Ref:_____________

Date:_____________

To

Sub.: Evaluation of materials and concrete mix design Dear Sir, We have awarded the work of …………………… to M/s ……………….. vide our LOA No. ……………………….dated…………………for execution of Civil Works. Based on provisions of contract, M/s ………………….. are expected to get the following tests/ evaluation done through your laboratory and accordingly the tests have been described below. M/s ………………… have been advised to deposit the requisite evaluation/ testing charges and to deliver the test samples of quantities, specified below. 1. Evaluation of Cement: a) To carry out different physical tests on cement samples i.e. Blaine’s fineness, initial and final setting time, soundness and compressive strength at 3, 7 and 28 days as per IS: 4031 and drying shrinkage and specific gravity in case of PPC. b) To carry out chemical analysis of the cement samples as per IS: 4032, including the total alkali content of the cement (Na2Oequivalent). c) To advise the suitability of cement based on the test results of a) and b) above. 2. Evaluation of Aggregates: a) To carry out different tests on coarse aggregate sample i.e. specific gravity, water absorption, sieve analysis, deleterious material; soundness, crushing value, impact value, abrasion value, elongation index and flakiness index, as per IS: 2386. b) To carry out different tests on fine aggregate sample i.e. specific gravity, water absorption, sieve analysis soundness, deleterious material, silt content, clay content and organic impurities as per IS: 2386 and mica content. c) To prepare evaluation report based on test results of a) and b) above and to advise regarding suitability of fine and coarse aggregates to be used with the cement of 1) above. 3.

Evaluation of Aggregates for Potential Alkali-Aggregate Reactivity: a) To carry out petrographic analysis and accelerated Mortar bar Test on aggregate samples (1N NaOH at 80 deg. Centigrade for 14 days as per ASTM 1260, or the method established/ developed by CSMRS for 22days test). b) If rock type is limestone, X-Ray diffraction test (XRD) shall be carried out to determine clay mineral in the rock for preliminary conclusions and to carry out repeated temperature cycle test to determine residual expansion of aggregate for concrete to be used in dynamic foundations like TG, Fans, mills, crushers etc. Additionally, Alkali carbonate reactivity test shall be carried out as per ASTM C 1105 wherein the parameters shall be reported in conjunction with the petrographic analysis.

ADMINISTRATIVE BUILDING FOR PB,CB&KD COAL MINING PROJECT

c) To prepare a report based on test results of a) and b) above and to advise regarding suitability of aggregates to be used with the cement of 1) above and further testing required if any. a.

Evaluation of Flyash Sample: a) To carry out various physical and chemical tests on fly ash sample i.e. Blaine’s fineness, lime reactivity, specific gravity, loss on ignition and other chemical tests as per IS: 3812, conforming to grade-I. b) To advise the suitability of fly ash sample based on the test results of a) above.

b. Evaluation of water: To carry out various physical and chemical tests as per IS:456 and IS:3025. c.

Evaluation of admixtures: To carry out various physical and chemical tests as per IS:9103. Note: Test certificate shall be obtained from the supplier to compare the values given in Table 2 of IS:9103 i.e. uniformity requirements.

d. Concrete Mix Design Based on the provisions of technical specification, the Following may be specified by site CCD/FQA * * a) For RCC Work i) Grade of concrete ii) Slump required, mm: iii) Cement- Type and grade iv) Max Size of Aggregates, mm v) Exposure conditions vi) Maximum water-cement ratio vii) Minimum cement content viii) Plasticizer/ admixture to be used or not (If yes, specify the brand/ type/batch no. of plasticizer) ix) Fly ash to be used or not (If yes, indicate % of fly ash to be used) b) For PCC work: As per IS 456 c) For piling work(if required): Same as i) to ix) of a) above (if applicable) 8.

Details of material sampled In order to facilitate the above mentioned tests, specified quantities of samples have been collected and sealed jointly (by NTPC-FQA and contractors’ representative) is being sent for testing. The impression of seal has also been punched below.

a) Quantity of material required for each mix-design: Sl. Material Description Quantity Required No. i)

Cement

2bags (sealed in double polythene bags)

ii)

Coarse Aggregates

iii)

Fine Aggregates

100Kg of each fraction as explained below : e.g.; If Maximum size of aggregates (MSA) is 20mm, then 100 Kg each of 20-10mm and 10mm down are required. If MSA is 40mm then 100Kg each of 40-20mm, 20-10mm and 10mm down are required. 200Kg

iv)

Chemical Admixtures

2 litres

v)

Water

100 litres

vi)

Fly ash (If decided to be used)

100Kg

ADMINISTRATIVE BUILDING FOR PB,CB&KD COAL MINING PROJECT

b) Quantity of material required for Alkali-Aggregate reactivity

c)

Sl. No.

Material Description

Quantity Required

i)

Coarse aggregate

a)

80-40mm

60Kg

b)

40-20mm

60Kg

c)

20-10mm

60Kg

d)

<10mm

60Kg

ii)

Fine aggregates

60Kg

iii)

Cement

2 samples (1 bag each), contemplated for use in construction.

Impression/ Punch Mark of seal:

You are requested to kindly forward us the test reports along with the recommendations regarding the suitability of materials to us at the earliest. Thanking you,

Yours faithfully, Name: Contact Number: Email ID: (FQA Representative of NTPC) Note: 1. Based on provisions of technical specification, the testing charges for all the above mentioned tests shall be borne by the contractor. 2. The content of the letter is for guidance only, and if required may be suitably modified to suit the specific requirements of the package in consultation with QA-Civil. * * This line may be deleted in the letter sent to the institute.

Annexure-II(C) SUPPLIER’S NAME AND ADDRESS

FIELD QUALITY PLAN ITEM :

SUPPLIER’S LOGO SL. NO 1.

SUB-SYSTEM :

ACTIVITY AND OPERATION

CHARACTERISTICS / INSTRUMENTS

2.

3.

MANUFACTURER/ SUB-SUPPLIER

MAIN-SUPPLIER

SIGNATURE

QP NO.: REV. NO.: DATE: PAGE: …. OF….

:

PACKAGE

:

CONTRACT NO. : MAIN-SUPPLIER:

CLASS# OF CHECK

TYPE OF CHECK

QUANTUM OF CHECK

REFERENCE DOCUMENT

ACCEPTANCE NORMS

4.

5.

6.

7.

8.

LEGEND: * RECORDS, INDENTIFIED WITH “TICK” () SHALL BE ESSENTIALLY INCLUDED BY SUPPLIER IN QA DOCUMENTATION. LEGEND TO BE USED: CLASS # : A = CRITICAL, B=MAJOR, C=MINOR; CATEGORIZATION WITNESSING & ACCEPTING (AS PER NTPC QA&I SYSTEM) CATEGORY ‘A’ FQA ENGINEER IN ASSOCIATION WITH EXECUTING ENGINEER, CATEGORY ‘B’ EXECUTING ENGINEER, CATEGORY ‘C’ EXECUTING ENGINEER ;SR = SITE REGISTER , TR= TEST REPORT, MFRTC = MANUFACTURER'S TEST CERTIFICATE

TECHNICAL SPECIFICATION

FORMAT OF RECORD 9.

REMARKS D*

DOC. NO.:

FOR NTPC USE

REVIEWED BY

1/1

FORMAT NO.: QS-01-QAI-P-09/F2-R1

ADMINISTRATIVE BUILDING FOR PB,CB & KD CMPs

PROJECT

PART C – SAMPLING, TESTING & QUALITY ASSURANCE PROGRAMME

10.

REV……

APPROVED BY

APPROVAL SEAL

Engg. Div. / QA&I

PAGE 1

Annexure – III INDICATIVE FIELD QA&QC LABORATORY SET-UP S. No 1. 2. 3.

Equipment Standard sieve analysis setup along with the sieve G.I. frame , Motorized sieve shaker , Pans and Covers etc. Slump Testing Equipment - Slump test mould, temping rod, Compression test for concrete cubes and bricks - Cube moulds, compression testing machine, cylinders, temping rods, laboratory concrete mixer Vicat apparatus, balance, standard weights, gauging trowel Rebound Hammer for NDT testing of concrete Thermostatically controlled laboratory Electric ovens. Physical balance and Electronic balance Micro Meter, Vernier Calipers Mhos scale for hardness test Electrical moisture meter (IS 287) for timber test Knife for flush shutters knife test Digital Elco-meter for paint thickness Standard Proctor test set-up and Core cutter for in-situ density test set-up Glass Jar, sedimentation pipette, Measuring Cylinders, Containers, Evaporating dish, steam bath, desiccators, muffle furnace, chemicals etc. Spark Tester (Holiday Tester) Gas Leak Detector Thermometer, Steel rules, Measuring wedge for bricks etc

4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17.

Nos 1 Set 2 Set 1 Set 1 Set 1 Set 1 Set 1 Set each 1 Set 1 Set 1 Set 1 Set 1 Set 1 Set each As required 1 Set 1 Set As required

NOTE: 1. The above laboratory equipment list is indicative and not exhaustive. The CC shall mobilize all the laboratory equipments in good working conditions preferably not more than 3 years old to carry out all the tests required to meet the specification requirements. 2. The CC may indicate the tests proposed to be outsourced, if any, to be conducted at NTPC approved third party laboratories such as NCB, CSMRS, IIT’s etc. 3. All laboratory / measurement / survey equipments to be used at site shall be calibrated by NABL/NPL accredited laboratory / agency.

ADMINISTRATIVE BUILDING FOR PB,CB&KD COAL MINING PROJECT

TECHNICAL SPECIFICATION

PART C – SAMPLING, TESTING & QUALITY ASSURANCE PROGRAMME

PROJECT: ADMINISTRATIVE BUILDING PACKAGE

SR. NO. 1.

MAIN SUPPLIER: CONTRACT NO.: ITEM CEMENT (if procured by Main Contractor

SUB SYSTEM: CIVIL WORKS QP / INSP. CAT

QP NO.

PROPOSED SUB SUPPLIER

PLACE OF MANUFACTURING

APPROVAL STATUS

III

-

BIS APPROVED SOURCES HAVING VALID BIS LICENCE SIKA INDIA LTD CICO TECHONOLOGIES LTD FOSROC CHEMICALS (I) PVT LTD BASF BERGER SHALIMAR PAINTS JENSON AND NICHOLSON KANSAI NEROLAC (DULUX) AKZO NOBEL ASIAN PAINTS BIS APPROVED SOURCES HAVING VALID BIS LICENCE BIS APPROVED SOURCES HAVING VALID BIS LICENCE ALL GOVERNMENT REFIINARIES

-

-

-

A A A

-

A A A A A A A -

-

-

-

-

BIS APPROVED SOURCES HAVING VALID BIS LICENCE BIS APPROVED SOURCES HAVING VALID BIS LICENCE

-

-

-

-

-

-

NEW DELHI HYDERABAD

A A

when there is no supply from NTPC)

2.

CONSTRUCTION CHEMICALS ADMIXTURES, WATER PROOFING COMPOUNDS, GROUTS, RESINS, EPOXY etc.

III

-

3.

PAINT AND PAINTING SYSTEM

III

-

4.

GI PIPES

III

-

5.

PVC WATER STOP

III

-

6.

BITUMEN ASPHALT

III

-

7.

PLASTIC / PVC PIPES

III

-

8.

BITUMEN IMPREGNATED FIBER BOARD JOINT FILLER, BITUMEN SEALING COMPOUND

III

-

9.

CERAMIC / VITRIFIED TILES

III

-

BIS APPROVED SOURCES HAVING VALID BIS LICENCE

III

-

NAVAIR INTERNATIONAL LTD. SHAKTI MET DOOR

10. FIRE PROOF DOORS

ANNEXURE – IV (A) NTPC DOC NO REV.NO. 0 DATE

LIST OF ITEMS REQUIRING QUALITY PLAN AND SUB- SUPPLIER APPROVAL

Important: See notes at the end of the document ADMINISTRATIVE BUILDING FOR PB,CB&KD COAL MINING PROJECT

TECHNICAL SPECIFICATION

PART C – SAMPLING, TESTING & QUALITY ASSURANCE PROGRAMME

REMARKS

PROJECT: ADMINISTRATIVE BUILDING PACKAGE

SR. NO.

MAIN SUPPLIER: CONTRACT NO.: ITEM

ANNEXURE – IV (A) NTPC DOC NO REV.NO. 0 DATE

LIST OF ITEMS REQUIRING QUALITY PLAN AND SUB- SUPPLIER APPROVAL

SUB SYSTEM: CIVIL WORKS QP / INSP. CAT

QP NO.

PROPOSED SUB SUPPLIER SUPER STEEL

11. PARTICLE BOARDS, PLYWOOD, MDF

III

-

12. HIGH SOLID CONTENT LIQUID APPLIED URETHANE BASED ELASTOMERIC MEMBRANE FOR WATER PROOFING

III

-

13. POLYTHENE WATER STORAGE TANKS

III

-

14. CI PIPES

III

-

15. RCC PIPES

III

-

16. MS PIPES (IS:3589, WELDED PIPES)

III

-

SIGNUM FIRE PROTECTION RADIANT SAFE DOORS BIS APPROVED SOURCES HAVING VALID BIS LICENCE STP IWL INDIA LTD LLOYDS CICO TECHONOLOGIES LTD FOSROC CHEMICALS (I) PVT LTD BIS APPROVED SOURCES HAVING VALID BIS LICENCE BIS APPROVED SOURCES HAVING VALID BIS LICENCE BIS APPROVED SOURCES HAVING VALID BIS LICENCE BIS APPROVED SOURCES HAVING VALID BIS LICENCE

PLACE OF MANUFACTURING

APPROVAL STATUS

DELHI

A

NAGPUR AHMEDABAD -

A A -

-

A A A A A

-

Important: See notes at the end of the document ADMINISTRATIVE BUILDING FOR PB,CB&KD COAL MINING PROJECT

TECHNICAL SPECIFICATION

PART C – SAMPLING, TESTING & QUALITY ASSURANCE PROGRAMME

-

REMARKS Prototype tested from CBRI/CPRI

PROJECT: ADMINISTRATIVE BUILDING

LIST OF ITEMS REQUIRING QUALITY PLAN AND SUB- SUPPLIER APPROVAL

PACKAGE

SR. NO.

MAIN SUPPLIER: CONTRACT NO.: ITEM

SUB SYSTEM: CIVIL WORKS QP / INSP. CAT

QP NO.

PROPOSED SUB SUPPLIER

PLACE OF MANUFACTURING

ANNEXURE – IV (A) NTPC DOC NO REV.NO. 0 DATE APPROVAL STATUS

REMARKS

LEGENDS: 1. SYSTEM SUPPLIER/SUB-SUPPLIER APPROVAL STATUS CATEGORY (SHALL BE FILLED BY NTPC) A – For these items proposed vendor is acceptable to NTPC. To be indicated with letter “A” in the list along with the condition of approval, if any. DR – For these items “Details required” for NTPC review. To be identified with letter “DR” in the list. 2. QP/INSPN CATEGORY: CAT-I : For these items the Quality Plans are approved by NTPC and the final acceptance will be on physical inspection witness by NTPC. CAT-II : For these items the Quality Plans approved by NTPC. However no physical inspection shall be done by NTPC. The final acceptance by NTPC shall be on the basis review of documents as per approved quality plan. CAT-III : For these items Main Supplier approves the Quality Plans. UNITS/ WORKS: Place of manufacturing Place of Main Supplier of multi units/works. NOTE 1: For the items placed in CAT-III for Civil Works, the review and final acceptance shall be done by NTPC-EIC/ FQA on the basis of MTC / Certificate of conformance in line with Indicative FQP / Technical Specifications submitted by main supplier / main contractor.

Important: See notes at the end of the document ADMINISTRATIVE BUILDING FOR PB,CB&KD COAL MINING PROJECT

TECHNICAL SPECIFICATION

PART C – SAMPLING, TESTING & QUALITY ASSURANCE PROGRAMME

ANNEXURE-IV (B) Project : PB,KD & CB Coal Mining Project

ELECTRICAL ITEMS

Package: Administrative Building

INDICATIVE LIST OF ITEMS REQUIRING QUALITY PLAN AND SUB-SUPPLIER APPROVAL

Package No.:

Sl No

1

2

3

4

ITEM

Floor mounted Draw out type indoor LT Switchgear Panel (MCC panels)

Floor mounted Fixed type indoor LT Switchgear Panel ( ACDB / DCDB / Lighting DB / Solenoid valve distribution boards )

IEC 61850 Compliant Numerical Relays

ACB

QP / Insp. Cat.

I

I

*(under switch gear MQP)

II

HT Switchgear 5

I

(Refer Note 8)

QP No:

Proposed sub-supplier

Place

Doc No

:

Rev No Date Page

: : :

Sub-Supplier approval status / category A A A A A A A

Sub-supplier Details submissio n sch

C&S Electric GE ENERGY L&T SIEMENS UNILEC Tricolite Schneider

Noida Bangalore Mumbai/ Coimbatore Mumbai Gurgaon Sahibabad / Manesar Nasik

Switching Circuits Tricolite

Kolkata Sahibabad / Manesar

A A

Hindustan Control & equipment Ltd

Kolkata

A

Maktel Jakson Vidyut Control Adlec Power Pyrotech Anand Power Ltd. Control & Schematics Positronics C&S Electric GE ENERGY L&T SIEMENS UNILEC Tricolite Schneider

Vadodara Greater Noida Gaziabad Rohad ( Jhajjar) Udaipur Noida Hyderabad Vadodara Noida Bangalore Mumbai/ Coimbatore Mumbai Gurgaon Sahibabad / Manesar Nasik

A A A A A A A A A A A A A A A

SEL

Pullman, USA

A

ALSTOM T&D ALSTOM T&D

Stafford, UK Chennai

A A

GE Multilin Schneider ABB ABB Siemens Siemens

Zamudio, Vizcaya, Spain/ Markham, Ontario, Canada Stone, UK Finland Baroda Goa Germany

0

1 of 8 Remark

Fixed type only ACB from Schneider- France

With fabrication & painting at unit II & MP Electrical Narendrapur Prior type testing

A

To be tested as per NTPC appd FAT Procedure.

A A A A A

Siemens

Mumbai

A

L&T C&S Schneider GE

Mumbai Noida France Bangalore

A A A A

Siemens BHEL Megawin Jyoti ABB L&T Areva

Mumbai Bhopal Salem Vadodara Nasik Ahmednagar Kolkata

Shall be included in the QP of Switchgear / MCC.

A A A A A A A

Upto 11 kV only

Project : PB,KD & CB Coal Mining Project

ELECTRICAL ITEMS

Package: Administrative Building

INDICATIVE LIST OF ITEMS REQUIRING QUALITY PLAN AND SUB-SUPPLIER APPROVAL

Package No.:

Doc No Rev No Date Page

: : : :

0 .

2 of 8

Sl No ITE M

6

7

8

9

11 KV XLPE cables

Outdoor transformer ( 11kV / 0.433 kV , oil filled)

NGR

LT Power / Control Cables

QP / Insp. Cat.

Refer Note 4

I

II

Refer Note 4

QP No:

Proposed sub-supplier

Place

Sub-Supplier Sub-supplier approval status Details submission sch / category

Remark

Universal Cable Ltd.

Satna

A

NICCO Torrent Cable Ltd Incab Polycab Wires Pvt. Ltd KEI Industries Havells India Ltd. Finolex Uniflex Krishna Electrical Industries Sriram Cables

Shamnagar, Kolkata Nadaid Pune Daman Bhiwadi Alwar Pune Valsad Gwalior Bhiwadi

A A A A A A A A A A

Emco Emco CGL Schnieder Kanohar ECE Voltamp T&R KEC KEC Indotech Transformers Essenar Kotsons

Jalgaon Umala Malanpur Vadodara Meerut Sonepat Savli Ahmedabad Mysore Pune Chennai Medak Agra

A A A A A A A A A A A A A

upto 16 MVA, 33 KV Class upto 2 MVA, 33 KV Class upto 3.5 MVA, 11 KV Class upto 50 MVA,132 KV Class upto 16 MVA, 33 KV Class upto 4 MVA,11 KV Class upto 3.5 MVA, 33 KV Class upto 16 MVA, 132 KV Class upto 16 MVA, 33 KV Class upto 2.0 MVA, 33 KV Class upto 16 MVA, 11 KV Class upto 16 MVA, 33 KV Class upto 200 KVA, 11 KV Class

KRYFS Power Components Ltd

Silvassa

A

Technical Associate Ltd.

Sitarganj

A

Tesla, Unit 2 Voltamp Raychem RPG Sudhir Transformer PETE Hammond Andrew Yule

Bhopal Savli Pune Bangalore Hyderabad Chennai

A A A A A A

upto 2.5 MVA, 33 KV Class upto 16 MVA, 33 KV Class, Conditions Apply upto 5.0 MVA, 33 KV Class upto 16 MVA, 33 KV Class upto 16 MVA, 33 KV Class upto 16 MVA, 33 KV Class upto 16 MVA, 33 KV Class upto 16 MVA, 33 KV Class

SR Narkhede RSI Resitec Electrical Laxman Electronics

Pune Gurgaon Kolkata Delhi

A A A A

Universal Cable Ltd. NICCO Torrent Cable Ltd Incab Hindustan Power Product Ltd KEI Industries Paramount Cable Polycab Wires Pvt. Ltd Gemscabs Industries Cords Cables Havells India Ltd. Sri ram Cables Ravin Cables Finolex Thermocables Gupta Power R.R. Kabel Elkay Telelink

Satna Shamnagar , Kolkata Nadiad Pune Faridabad Bhiwadi Khushkhera Satna Bhiwadi Bhiwadi Alwar Bhiwadi Pune Pune Hyderabad Bhubaneshwar Silvasa Faridabad

A A A A A A A A A A A A A A A A A A

For Control Cable only For Control Cable only

Project : PB,KD & CB Coal Mining Project

ELECTRICAL ITEMS

Package: Administrative Building

INDICATIVE LIST OF ITEMS REQUIRING QUALITY PLAN AND SUB-SUPPLIER APPROVAL

Package No.:

Sl No

10

11

ITEM

Battery

Battery Charger

12

Elevator

13

Lighting Fixtures/ Luminaries

14

Lighting Mast with raise & Lower Type Lantern Carriage / Polygonal Poles

QP / Insp. Cat.

I

I

I

Refer Note 5

I

QP No:

Proposed sub-supplier

Wall mounted fixed type indoor / outdoor LT Switchgear non compartmentalized Panel ( Lighting panels / AC / DC Fuse boards / MCB boxes)

I

: : : :

Sub-Supplier Sub-supplier approval status Details submission sch / category

Delton Cable Ltd

Faridabad

A

SPM cables Sbee cables Suyog cables

Hyderabad Bangalore Vadodara

A A A

Scot Innovation wires and cables

Baddi

A

HBL Power System

Hyderabad

A

Amcosaft

Bangalore

A

Exide M/s Amararaja M/s HBL- Power System M/s Chhabi Electrical M/s. Chloride Power M/s Statcon M/s Saft Nife Power Systems M/s Dubas Otis Kone Techno Omega ECE Semel Eltec

Kolkata Tirupati Hyderabad Jalgaon Kolkatta Pikhuwa Singapore Bangalore Mumbai Chennai Ahmedabad Ahmedabad Ghaziabad S Korea

A A A A A A A A A A A A A A

M/s Crompton

Mumbai

A

M/s Bajaj Electricals M/s Philips M/s Wipro Bajaj

Mumbai Kolkata Mumbai Pune

A* A A* A

CGL

Mumbai

A

Philips Switching Circuits Tricolite

Mumbai Kolkata Sahibabad / Manesar

A A A

Hindustan Control & equipment Ltd

15

Place

Doc No Rev No Date Page

Maktel Jakson Vidyut Control Adlec Power Pyrotech Anand Power Ltd. Control & Schematics Positronics C&S Electric GE ENERGY L&T SIEMENS UNILEC

kolkata Vadodara Greater Noida Gaziabad Rohad ( Jhajjar) Udaipur Noida Hyderabad Vadodara Noida Bangalore Mumbai/ Coimbatore Mumbai Gurgaon

A A A A A A A A A A A A A A

.

3 of 8 Remark

A)Unarmoured Cable All Sizes. B) Armoured Cable Up To 3.5C X 240 Sq. Mm With GI Strip Armour, 1Cx70 Sq mm With Aluminium Wire Armour For Control Cable only

(Ni-Cd only) Up to 990 Ah (Ni-Cd only) 8Ah to 990Ah- KPH type 10Ah to 1365 Ah- KPM type 11Ah to 1550Ah – KPL type Plante only

Up to 220, V 850 A

Up to 220 V, 250 A

* Approved for LED type Luminaire/Fixture also

Fabrication, galvanization and testing at M/S. B.P. Project, Kolkata

With fabrication & painting at unit II & MP Electrical Narendrapur Prior type testing

Project : PB,KD & CB Coal Mining Project

ELECTRICAL ITEMS

Package: Administrative Building

INDICATIVE LIST OF ITEMS REQUIRING QUALITY PLAN AND SUB-SUPPLIER APPROVAL

Package No.:

Sl No

ITEM

QP / Insp. Cat.

QP No:

Proposed sub-supplier

Tricolite Schneider Control Devices Jasper Conquerent Control Systems Havells Novateur Electrical & distribution systems

16

Isolator (11 KV outdoor type)

II

17

11 KV insulators Disc/Pin

II

18

Load Break Switche-11kV

II

19

ACSR conductors

I

20

11 KV lightning arrestors

III

21

Cable Tray, Cable trough & Accessories

Refer Note 3

Avaid Technovator S&S GR Power Siemens Hivelm IEC BIRLA NGK (INDIAN RAYON) WSI

Place

Sahibabad / Manesar Nasik Kolkata Noida Manesar Faridabad Murthal

Doc No Rev No Date Page

: : : :

Sub-Supplier Sub-supplier approval status Details submission sch / category

.

4 of 8 Remark

A A A A A A

Manesar Pondicherry Hyderabad Hyderabad Chennai BHOPAL RISHRA (W.B.) CHENNAI

A A A A A A A A

BHEL

BANGALORE / Jagdishpur

A

IMPERIAL Megawin Electrotechnica Pannicker Elektrolite SMITHA

Bikaner Salem Kolkata Sriperumbudur Jaipur GHAZIABAD

A A A A A A

HINDUSTAN VIDYUT PRODUCTS

FARIDABAD

A

APAR INDUSTRIES GUPTA CABLES JSK HIRA CABLES CABCON OBLUM LAMCO CGL

SILVASSA BHUBANESHWAR SILVASA HIRAKUD KOLKATA HYDERABAD HYDERABAD NASIK

A A A A A A A A

Inar Profiles Ltd

Ankapally (Vishakhapatnam)

A

Vatco

Mumbai

A

Galvanization at Sigma Mumbai

Indiana cable trays

Mumbai

A

Galvanization at Karamtara galvaniser

Industrial Perforation

Kolkata

A

India Electric Syndicate

Kolkata

A

Steelite engg.

Mumbai

A

Premier Power Products

Kolkata

A

Galvanising at Neha Galvaniser

Indiana Gratings

Pune

A

Galvanization at Poona Galvanizer

M.J. Engineering Jamna Metal

Okhla/ Bhiwadi Delhi/ Kundli

A A

T.R.G

Chennai

A

Galvanization at TM Radhakrishna Chetty & Co

Amtech

Pune

A

Galvanization at B.G. Shirke - Pune

Galvanization at BMW Industries/B.P Projects

Project : PB,KD & CB Coal Mining Project

ELECTRICAL ITEMS

Package: Administrative Building

INDICATIVE LIST OF ITEMS REQUIRING QUALITY PLAN AND SUB-SUPPLIER APPROVAL

Package No.:

Sl No

ITEM

QP / Insp. Cat.

QP No:

Proposed sub-supplier

Place

Doc No Rev No Date Page

: : : :

0

5 of 8

Sub-Supplier Sub-supplier approval status Details submission sch / category

.

Remark

Fabrication at their units: Plot No. 42, Morivali, MIDC, District Thane & Plot No.: D-35 Anand Nagar MIDC, Addl. Ambernath , Dist.Thane Kannade Anand Udyog

Mumbai

A

Galvanization and offer the galvanized cable trays for inspection at: D-34 Anand Nagar MIDC, Addl. Ambernath,Dist.Thane. Rukmani Passive Infra

22

Galvanized Cable trays Flexible support System

Refer Note 3

23

Control and Annunciation panel

I

24

Cable Termination kits and straight through jointing kits

III

25

26

27

LT Motors

Steel Tubular Poles

Cable Glands

I Refer Note 2

Raipur Hasangarh (Rohtak)

A A

Unitech Fabricators & Engineers

Howrah/ Hoogly (Kolkata)

A

Patny System

Hyderabad

A

Rabi Engg

Kolkata

A

Vatco Inar profiles Industrial perforations

Mumbai Enkapalli Kolkata

A A A

Premier power products

Kolkata

A

Steelite engg.

Mumbai

A

Indiana gratings

Pune

A

Galvanising at Poona Galvaniser

Amtech

Pune

A

Galvanising at B.G. Shirke

Ratan Projects

Kolkata

A

Galvanization at NTPC approved sources

Precon Minilec IIC Pecon

Chennai Pune Mumbai Ahmedabad

A A A A

M/s 3M Electro & communication

Pune

A

Upto 33KV

Raychem

Mumbai

A

Heat shrinkable type upto 33KV

Marathon CGL NGEF Siemens KEC KEC ABB

Kolkata Ahmednagar Bangalore Mumbai Bangalore Hubli Faridabad

A A A A A A A

ABB

Bangalore

A

above 55KW and upto 200KW

LHP Bharat Bijlee

Solapur Mumbai

A A

Upto 120 KW Upto 160 KW

Kolkata Mumbai Kolkata Mumbai Kolkata

A A A A A

I

BIS Licensee as per IS 2713

III

Arup Engg Comet Industries (Cosmos) Sunil & Co Braco Quality Precision

Ladder type cable trays only

Galvanizing from NTPC approved sources Galvanising at Sigma Mumbai

Galvanising at Neha Galvaniser

Upto 15 KW

upto 90 KW upto 55KW

Project : PB,KD & CB Coal Mining Project

ELECTRICAL ITEMS

Package: Administrative Building

INDICATIVE LIST OF ITEMS REQUIRING QUALITY PLAN AND SUB-SUPPLIER APPROVAL

Package No.:

Sl No

28

ITEM

LT CT / PT/ CBCT/ Control Transformer / Lighting Transformer

QP / Insp. Cat.

III

QP No:

Proposed sub-supplier

Kappa G&M Ind Coil Pragati AE Silkaans Prayog Precise

Place

Doc No Rev No Date Page

: : : :

.

Remark

Bangalore Baroda Mumbai Thane Mumbai Mumbai Pune Mumbai

A A A A A A A A

Southern Electric

Chennai

A

Control & Lighting Transformer only

Logicstat C&S Electric

Delhi Noida

A A

For CT only

Kolkata Kolkata Kolkata Mumbai Mumbai

A A A A A

29

Insulator Hardware

III

30

Transmission Line Hardware , Stay Arrangement, GI Earth Wire, GI Boxes , Lightning Protection Material , CB Trolley , PC Furniture

III

Main Contractor Approved Sources

A

III

SEMS Udaipur Elster Mumbai CG Schlumberger Mumbai Schneider Bangalore Any make’s model with VDE or CE or UL or CSA marking or BIS approved with CML no.

A A A A

Digital Energy Meter

6 of 8

Sub-Supplier Sub-supplier approval status Details submission sch / category

Rashtriya Udyog IAC EMTT EMI ITPL

31

0

CBCT only

Refer Note-6

32

Personal computer

III

Dell Lenovo HP Compaq

India India India India

noted noted noted noted

33

Industrial Receptacles

III

BCH Schneider Shakti & Crown Ajmera

Faridabad Nasik Chennai Mumbai

A A A A

34

Local Motor Starter

III

L&T Siemens C&S BCH

Mumbai /Coimbatore Mumbai Noida Faridabad

A A A A

35

Junction Boxes/ Link Boxes/ Test Link Boxes

III

Main contractor approved sources subject to galvanization at NTPC approved sources as per NOTE-7

36

FRP Junction Boxes

III

Main Contractor approved sources

37

LT PVC Copper Wires

III

BIS Approved Sources

A

38

PVC Conduit/Hume Pipe/ GI Pipes

III

BIS Licensee/ ISI marked with CML Number

A

39

GI Conduit/ Epoxy Conduit

III

BIS Licensee with valid CML Number

A

Noted Wires shall have the ISI marked with valid CML No. Refer Note- 1

Project : PB,KD & CB Coal Mining Project

ELECTRICAL ITEMS

Package: Administrative Building

INDICATIVE LIST OF ITEMS REQUIRING QUALITY PLAN AND SUB-SUPPLIER APPROVAL

Package No.:

Doc No Rev No Date Page

: : : :

0

7 of 8 .

Sl No

ITEM

QP / Insp. Cat.

QP No:

Proposed sub-supplier

Place

40

Telephone Wires , Sockets, LAN Cable , Communication Cable

III

DOT Approved Sources

41

Switch/Socket along with switchbox

III

ANCHOR CRABTREE LEGRAND

India India India

42

Cable Lugs

III

M/s Dowells M/s Chetna M/s 3D

Mumbai Nasik Umbergaon

III

Elster Mumbai Conzerv Bangalore Genus Overseas Jaipur SEMS Udaipur CG Slumberger Mumbai Rishabh Nasik Any make’s model with VDE or CE or UL or CSA marking or BIS approved with CML no.

43

44

45

46

Static Energy Meters

MCCB / SFU

Ceiling Fans with Regulators and exhaust fans

LT VFD Panel

III

III

I

Remark

A

C&S Ltd Noida GE Bangalore L&T Mumbai SIEMENS Mumbai/Aurangabad Any make’s model with VDE or CE or UL or CSA marking or BIS approved with CML no.

Noted Noted Noted A A A A A A A A A

A A A A

Refer Note-6

India India India India

SCHNEIDER

DELHI

A

DANFOSS

Oragadam

A

L&T -YASKAWA

MUMBAI

A

ROCKWELL AUTOMATION-AB

SAHIBABAD

A

ABB

BANGALORE

A

SIEMENS

NASIK

A

VACON

BANGALORE

A

Local Emergency Push Button Station

III

Main contractor approved sources (with Push Button from NTPC approved sources)

48 49

Push Button

III III

Refer Note 5 Main Contractor Approved Sources

50

ELECTRIC HEATER

II

RACOLD ESCORTS

Noted

A A NOTED

FARIDABAD FARIDABAD

For Multi Function Meters only

Refer Note-6

M/s Crompton M/s Orient M/s Khaitan M/s Bajaj

47

EARTHING MATERIAL

Sub-Supplier Sub-supplier approval status Details submission sch / category

A A

VFD from Schneider- France, upto 415V, 160KW (upto 415V, 11kW), VFD drives with VFD sourced from Danfoss-Denmark/USA and Panel sourced from Rittal VFD from Yasakawa- Japan, Upto 415V, 132KW VFD from Rockwell(Allen Bradley)USA, (Upto 415 V, 600 KW) VFD from ABB-Finland, Upto 690V, 750 KW VFD from SIEMENS- Germany, Upto 690V,900KW VFD(NXP model) from VACON Finland, upto 400KW,415V and upto 900KW, 690V Main Contractor approved sources with push button from any vendor having VDE / CE / UL / CSA Marking Certification preferably from Third

Project : PB,KD & CB Coal Mining Project

ELECTRICAL ITEMS

Package: Administrative Building

INDICATIVE LIST OF ITEMS REQUIRING QUALITY PLAN AND SUB-SUPPLIER APPROVAL

Package No.:

Sl No

ITEM

QP / Insp. Cat.

QP No:

Proposed sub-supplier

Place

Doc No Rev No Date Page

: : : :

0

8 of 8

Sub-Supplier Sub-supplier approval status Details submission sch / category

Remark

51 FQP for Electrical Items G-001 Main Contractor I A NOTES: Note 1: Relevant certificates shall be submitted for NTPC approval.Approval conditions attached to above identified vendors, as applicable shall be adhered to. Note 2: For LT Motors: a) Less than 30 KW: Acceptance of Motor less than 30 KW is based on COC of the manufacturer & the contractor confirming as follows: It is hereby confirmed that the above mentioned motor /motors was/ were manufactured taking care of NTPC specific requirements regarding ambient temp., voltage & frequency variation, hot starts, pull out torque, starting KVA/KW, temp. rise, distance between centre of stud & gland plate and tested in accordance with approved drawing /data sheets. b) For 30 KW to 50KW: Acceptance of Motor rating between 30 KW & 50 KW is based on NTPC review of Routine Test inspection report as per IS 325 witnessed by main contractor along with COC of the manufacturer & the It is hereby confirmed that the above mentioned motor /motors was/ were manufactured taking care of NTPC specific requirements regarding ambient temp., voltage & frequency variation, hot starts, pull out torque, starting KVA/KW, temp. rise, distance between centre of stud & gland plate, space heater and tested in accordance with approved drawing /data sheets. c) Above 50 KW: as per NTPC approved Quality Plan Note 3: Category of inspection for Cable Trays: For Total Contract Quantity per Size Category of Inspection Less than or equal to 1 km Cat-III - submission of TC & Certificate of Conformance by Main Contractor Greater than 1 Km & Less than or equal to 5 Km Cat-II Greater than 5 Km Cat-I TOTAL CONTRACT QUANTITY PER TYPE CATEGORY OF INSPECTION LESS THAN EQUAL TO 1KM OF SUPPORT CHANNEL

CAT-III AND SUBMISSION OF TC AND CERTIFICATE OF CONFORMANCE BY MAIN CONTRACTOR

GREATER THAN TO 1KM AND LESS THAN 5 KMS OF SUPPORT CHANNEL GREATER THAN TO 5KM OF SUPPORT CHANNEL TOTAL CONTRACT QUANTITY PER SIZE / TYPE

CAT-II CAT-I CATEGORY OF INSPECTION

LESS THAN EQUAL TO 500 NOS. OF CANTILEVER ARMS

CAT-III AND SUBMISSION OF TC AND CERTIFICATE OF CONFORMANCE BY MAIN CONTRACTOR

GREATER THAN TO 500 NOS. AND LESS THAN 2500 NOS CANTILEVER ARMS GREATER THAN TO 2500 NOS. CANTILEVER ARMS

CAT-II CAT-I

Note 4: Category of inspection for LT Cables: For Total Contract Quantity per Size Less ≤ 1 KM For cable conductor cross-section area up to 35 mm2 & total quantity ≤ 2.5 km per size/type For cable conductor cross-section area up to 35 mm2 & total quantity > 2.5 km per size/type For cable conductor cross section area > 35 mm2 & quantity > 1km

Category Of Inspection Cat-III - submission of TC & Certificate of Conformance by Main Contractor Cat-II Cat-I Cat-I

Category of inspection for HT cables: TOTAL CONTRACT QUANTITY PER SIZE/TYPE

LESS THAN EQUAL TO 500 M GREATER THAN 500 M

CATEGORY OF INSPECTION

CAT-III CAT-I

Note5: Cat I: For fixtures >= 500 nos. per model type and Cat III: for fixtures < 500 nos. per model type Note 6: VDE / CE / UL / CSA Marking Certification preferably from Third Party Agency or BIS Approval Letter shall be submitted for NTPC’s Verification /Information. Note 7: NTPC APPROVED GALVANIZERS. 1. M/s M J Engg,Delhi 8. M/s National Galvanizer, Kolkata 2. M/s Jamna Metal,Delhi 9. M/s Unistar Galvanizer, Kolkata 3. M/s A.V. Engg, Kolkata 10. M/s B.P. Project. Kolkata 4. M/s Inar Profiles, Vishakapatnam 11. M/s Bajaj Pune 5. M/s Anand Udyog, Mumbai 12. M/s Electrocare Industries, Mumbai 6. M/s Techno Engg,Chandigarh 13. M/s B.G. Shirke, Pune 7. M/S Steelite Engg, Mumbai 14. M/s Gurpreet Galvanizer, Hyderabad Note 8: BOIs and Processes to be decided during Detailed Engineering with the party finalized by Main Contractor

15. M/s Sigma, Mumbai 16. M/s Radhakrishnan Shetty, Chennai 17. Karamtara Mumbai 18.Poona Galvanizers Pune 19. Neha Galvanizer- Kolkata 20. Unitech Fabricators & Galvanizers- Hoogly

SL.NO.

1

PROJECT : PB,KD & CB Coal Mining Project` INDICATIVE LIST OF ITEMS REQUIRING QUALITY PLAN AND SUB- SUPPLIER PACKAGE: Administrative Building Package APPROVAL SUB SYSTEM – Air Conditioning SUPPLIER : SUB SYSTEM: MECHANICAL CONT. NO.: ACCEPTABLE SUPPLIER AS ITEM PLACE QP/INS PN QP NO. PER THE PRESENT DATABASE CAT

Screw Chiller (SUB QR ITEM)

II II I II I II

2

Horizontal Centrifugal Pumps

I

York International Carrier Asia Kirloskar Chiller (Compressor from Mcquay- Bush Dunham- Bush Blue Star (Compressor from Hanble- Taiwan) Trane Best & Crompton Engg Limited Kirloskar KSB Pumps Mather & Platt Kishore Pumps Pvt.Ltd Sam Turbo WPIL Flowmore

3

Cooling Tower

I

Mihir Engg,Ltd Paharpur Cooling Tower Platech Cooling Flow Tech Air Pvt Ltd

ANNEXURE- IV (C) Revision No. : 00 DATE: Page No.: 1 of 4 SUBSUPPLIER APPROVAL STATUS/ CATEGORY

USA Sanghai, China Saswad,Pune

A A A

Malaysia Thane

A A

USA

A

Ambattur, Chennai Kirloskarwadi Pune Pune/Kolhapur Pune Coimbatore Ghaziabad/ Kolkata Ghaziabad

A

Gandhinagar Kolakota

A A

Sonhana Road, Gurgaon New Delhi

A

REMARKS

A A A A A A A

A Page 1

SL.NO.

PROJECT : PB,KD & CB Coal Mining Project` INDICATIVE LIST OF ITEMS REQUIRING QUALITY PLAN AND SUB- SUPPLIER PACKAGE: Administrative Building Package APPROVAL SUB SYSTEM – Air Conditioning SUPPLIER : SUB SYSTEM: MECHANICAL CONT. NO.: ACCEPTABLE SUPPLIER AS ITEM PLACE QP/INS PN QP NO. PER THE PRESENT DATABASE CAT

4

Air Handling Units

I

5

Propeller Fan ( UP TO 2 HP

III

6

Cassette/ Split AC/ Window AC

III

10

Filters

11

Piping- ERW

I

II

I I

ANNEXURE- IV (C) Revision No. : 00 DATE: Page No.: 2 of 4 SUBSUPPLIER APPROVAL STATUS/ CATEGORY

Zeco Wave Air Con Ltd Voltas Ltd Carrier Aircon Blue Star Khaitan Marathon Electric CB Doctor Solyvent Flakt Blue Star Voltas Hitachi National Carrier Daikin Spectrum Parkers Haniffins Puromatic Air Tech

Bahadurgarh Bhiwadi Dadra Gurgaon Thane Kolkatta Kolkatta Ahemadabad Kolkatta

Kolkatta Banglore Okhia- Delhi Vasai, Mumbai

A A A A

Jindal Tisco SAIL Surya Roshni Welspan MSL Indus Tube Jindal Industries

Ghaziabad Jamshedpur Rourkela Bahadurgarh Anjar Raigard G.B. Nagar Hissar

A A A A A A A A

REMARKS

A A A A A A A A A MAIN CONTRACTOR APPD SOURCES

Appd for Pre and fine filter Appd for Pre and fine filter Appd for Hepa Filter Up to 350NB (Black &GI) Up tp 150 NB (Black &GI) Up To 400 NB (Black &GI) Up To 400 NB (Black) 200 TO 500 NB (BLACK) Up to 300 NB (Black &GI) Up to 300 NB (Black) Page 2

SL.NO.

PROJECT : PB,KD & CB Coal Mining Project` INDICATIVE LIST OF ITEMS REQUIRING QUALITY PLAN AND SUB- SUPPLIER PACKAGE: Administrative Building Package APPROVAL SUB SYSTEM – Air Conditioning SUPPLIER : SUB SYSTEM: MECHANICAL CONT. NO.: ACCEPTABLE SUPPLIER AS ITEM PLACE QP/INS PN QP NO. PER THE PRESENT DATABASE CAT

12

GI Sheets

13

CI Butterfly Valves up to 350.NB

14 15 16

Motorized Butterfly Valves / with single Phase Actuator Balancing Valves CI Gate/ Globe valve Check Valve

I III

I

Dadu Pipes JSPL JSW UTTAM VALUE ESSAR SAIL TISCO RINL Weir- BDK Fouress Tyco Intervavle Crane Process Dembla Valve R&D Multiples Hawa Engineers Advance Valve Advance Valve KBL

Sikandrabad

Hubli, Banglore Halol Pune Satara Thane Valsad Ahmedabad Una Greater- Noida Kondhapuri

ANNEXURE- IV (C) Revision No. : 00 DATE: Page No.: 3 of 4 SUBSUPPLIER APPROVAL STATUS/ CATEGORY A A A A A A A A

III

Seimens BT

Germany

A A A A A A A A A A A A

I II

Advance Valve Leader Bankim& Co. H Sarkar Kirloskar

Una (HP) Jallandhar Kolkata Kolkata Kondhapuri

A A A A A

REMARKS

Up to 300 NB (Black) *On Proof of direct dispatch from manufacturer Godown/ stockyard to Site

Up to 250 NB, Class 150 Up to 100 NB, Class 150

Page 3

SL.NO.

17

PROJECT : PB,KD & CB Coal Mining Project` INDICATIVE LIST OF ITEMS REQUIRING QUALITY PLAN AND SUB- SUPPLIER PACKAGE: Administrative Building Package APPROVAL SUB SYSTEM – Air Conditioning SUPPLIER : SUB SYSTEM: MECHANICAL CONT. NO.: ACCEPTABLE SUPPLIER AS ITEM PLACE QP/INS PN QP NO. PER THE PRESENT DATABASE CAT

GM Gate/ Globe Check Valves 3 Way motorized valves Thermal Insulation

III

20

Fire Damper (Motorized ) with Single Phase Actuator

III

21

Condensing Units

18 19

III I I

I

ANNEXURE- IV (C) Revision No. : 00 DATE: Page No.: 4 of 4 REMARKS

SUBSUPPLIER APPROVAL STATUS/ CATEGORY

AV Valve Leader Sant Valve Siemens Rapid Cool U.P. Twiga Lloyd System Air Caryaire TSC Airtech

Agra Jallandhar Jallandhar Germany Delhi Sikandrabad Bhilai Noida Greater Noida Mumbai Mumbai

# # # #

Blue Star Voltas

Thane Thane

A A

A A A A A A A

Up to 300 NB PR Class 125

(# ACCEPTABLE Subject to meeting fire rating requirement as per UL 555 & technical specification and acceptance of same by NTPC Engineering and supply of single Phase Actuator from Damper manufacture’s Approved Sources.)

NOTED LEGENDS:

1. SYSTEM SUPPLIER / SUB-SUPPLIERSTATUS CATEGORY (SHALL BE FILLED BY NTPC). A – For those items proposed vendor to NTPC. To be indicated with letter “A” in the list along with condition of approval, if any. 2. INSPECTION CATEGORY: Cat I : For those items the quality plans are approved by NTPC and final acceptance will be on physical inspection witness by NTPC. CAT II : For those items the quality plans are approved by NTPC. However no physical inspection will be done by NTPC. The final acceptance by NTPC shall be on the basis of review of documents as per QP. CAT III: For those items Main Supplier approves quality plans. The final acceptance by NTPC shall be on the basis of certificate of conformance by Main Page 4

Page 5

`

SL.NO.

1.

ANNEXURE- IV (C) PROJECT : PB,KD & CB Coal Mining Project` INDICATIVE LIST OF ITEMS REQUIRING QUALITY PLAN AND SUB- SUPPLIER Revision No. : 00 PACKAGE: Administrative Building Package APPROVAL DATE: SUB SYSTEM - FDPS PAGE 1 OF 4 SUPPLIER : SUB SYSTEM: MECHANICAL CONT. NO.: ACCEPTABLE SUPPLIER AS PER ITEM PLACE REMARKS QP/INS QP NO. SUB-SUPPLIER THE PRESENT DATABASE PN APPROVAL CAT STATUS/ CATEGORY HORIZONTAL CENTRIFUGAL PUMPS

I

KSB

PUNE

A

I I I I I I I I I

M&P VOLTAS BEST AND CROMPTON FLOW MORE WORTHINGTON SAM TURBO SULZAR KISHORE PUMP KBL

A À A A A A A A A

2.

HYDRANT VALVE ( SS)

II II II

SUKAN SHAH BHOGILAL NEWAGE INDUSTRIES

3.

STRAINER

II II

OTOKLIN FILTERS INDIA SAROJINI ENTERPRISE

PUNE MUMBAI CHENNAI GHAZIABAD GHAZIABAD COIMBATORE MUMBAI PUNE KIRLOSKARWA DI AHMEDABAD AHMEDABAD SURENDRA NAGAR MUMBAI HOWRAH

II II II

GRAND PRIX MULTITEX GUJARAT OTOFILT

FARIDABAD NOIDA AHMEDABAD

A A A

I I I I I I I II I I I

INTERVALVE WEIR BDK KIRLOSKER R & D MULTIPLE IL CRANE PROCESS FLOW FOURESS ENGG AUDCO TYCO VALVES H SARKAR BANKIM

PUNE HUBLI KONDHAPURI VALSAD PALAKKAD SATARA BANGALORE CHENNAI BARODA HOWRAH KOLKATA

A A A A A A A A A A A

4.

5.

CI BUTTER FLY VALVE ( UPTO 500 NB PN 16,UPTO 900 NB PN 10)

CI GATE / GLOBE / CHECK VALVES

A A* A* A A

FOR SIMPLEX STRAINER UPTO 300 NB

UPTO 600 NB

SL.NO.

ANNEXURE- VI (C) PROJECT : PB,KD & CB Coal Mining Project` INDICATIVE LIST OF ITEMS REQUIRING QUALITY PLAN AND SUB- SUPPLIER Revision No. : 00 PACKAGE: Administrative Building Package APPROVAL DATE: SUB SYSTEM - FDPS PAGE 2 OF 4 SUPPLIER : SUB SYSTEM: MECHANICAL CONT. NO.:CSACCEPTABLE SUPPLIER AS PER ITEM PLACE REMARKS QP/INS QP NO. SUB-SUPPLIER THE PRESENT DATABASE PN APPROVAL CAT STATUS/ CATEGORY ( UPTO 600 NB PN 16)

6.

MS PIPE ( IS:1239 / IS:3589 UPTO 150 NB/ 900 NB)

I I II I I I I I I I I I

KIRLOSKAR BROTHERS A V VALVE LEADER FOURESS ENGG. IL INTERVALVE CRANE PROCESS FOURESS ENGG WEIR BDK STEEL STRONG VALVE HITECH KSB WATER PUMPS AND VALVES BHEL MAHARASHTRA SEAMLESS MUKAT TANKS AND VESSELS

KONDHAPURI AGRA JULLANDHER BANGALORE PALAKKAD PUNE SATARA AURANGABAD HUBLI NAVI MUMBAI AHMEDABAD COIMBATORE

A A A A A A A A A A A A

GOINDWAL RAIGAD TARAPUR

A A A

II I

SAIL PSL

A A

I

MAHARASHTRA SEAMLESS

ROURKELA CHENNAI/ VIZAG/ KUTCH/DAMA N RAIGAD

I

RATNAMANI

KUTCH

A

I

JINDAL

GHAZIABAD

A

I

SURYA ROSHNI

A

I

RATNAMANI

BAHADURGAR H KUTCH/ AHMEDABAD

I II I

A

A

UP TO 300 NB PN 10

LONGITUDINAL SAW (SINGLE SIDE WELD) AS PER IS 3589 SPIRAL WELD SAW AS PER IS 3589 200 NB TO 500 NB ERW PIPES AS PER IS 3589 ERW PIPES AS PER IS 3589 UPTO 400 NB UPTO 350 NB ERW PIPES AS PER IS 1239/3589 UPTO 400 NB ERW PIPES AS PER IS 1239/3589 SPIRAL WELD SAW AS PER IS 3589

SL.NO.

7.

ANNEXURE- VI (C) PROJECT : PB,KD & CB Coal Mining Project` INDICATIVE LIST OF ITEMS REQUIRING QUALITY PLAN AND SUB- SUPPLIER Revision No. : 00 PACKAGE: Administrative Building Package APPROVAL DATE: SUB SYSTEM - FDPS PAGE 3 OF 4 SUPPLIER : SUB SYSTEM: MECHANICAL CONT. NO.:CSACCEPTABLE SUPPLIER AS PER ITEM PLACE REMARKS QP/INS QP NO. SUB-SUPPLIER THE PRESENT DATABASE PN APPROVAL CAT STATUS/ CATEGORY

FIRE HOSE

I

RATNAMANI

CHHATRAL

A

I

JCO GAS PIPES

CHINDWARA

A

I

THANE

A

I

PRATIBHA PIPES & STRUCTURE PVT. LTD. LALIT PROFILE

THANE

A

I

SURENDRA ENGG.

RAJPURA

A

I

SAMSHI PIPES INDUSTRIES

VADODARA

A

I

MUKUT PIPES

RAJPURA

A

I

INDUS TUBES

G B NAGAR

A

I

MANN IND

INDORE

A

II

TATA

JAMSHEDPUR

A

I

WELSPUN

BHARUCH

A

I

DADU PIPES

A

I

JINDAL INDUSTRIES LTD.

SIKRANDRABA D HISSAR

I

WELPSUN

ANJAR

A

II

BIS APPROVED SOURCES WITH VALID LICENCE

A

SPIRAL WELDED SAW AS PER IS 3589 ABOVE 600 NB SPIRAL WELDED SAW AS PER IS 3589 ABOVE 400 NB SPIRAL WELDED SAW AS PER IS 3589 ABOVE 400 NB SPIRAL WELDED SAW AS PER IS 3589 ABOVE 355 MM SPIRAL WELDED SAW AS PER IS 3589 ABOVE 500 NB SPIRAL WELDED SAW AS PER IS 3589 ABOVE 450 NB LONGITUDINAL SAW (SINGLE SIDE WELD) AS PER IS 3589 UPTO 500 NB UPTO 300 NB ERW PIPES AS PER IS 1239/3589 SPIRAL WELD SAW AS PER 1S 3589 UPTO 150 NB ERW PIPES AS PER IS 1239 SPIRAL WELD SAW AS PER IS 3589 UP TO 300 NB ERW PIPE AS PER IS 3589 UP TO 300 NB ERW BLACK PIPE AS PER IS 1239/3589 UPTO 400 NB ERW PIPES AS PER IS 1239/3589

A

Page 45

SL.NO.

8.

9.

ANNEXURE- VI (C) PROJECT : PB,KD & CB Coal Mining Project` INDICATIVE LIST OF ITEMS REQUIRING QUALITY PLAN AND SUB- SUPPLIER Revision No. : 00 PACKAGE: Administrative Building Package APPROVAL DATE: SUB SYSTEM - FDPS PAGE 4 OF 4 SUPPLIER : SUB SYSTEM: MECHANICAL CONT. NO.:CSACCEPTABLE SUPPLIER AS PER ITEM PLACE REMARKS QP/INS QP NO. SUB-SUPPLIER THE PRESENT DATABASE PN APPROVAL CAT STATUS/ CATEGORY WATER MONITOR

10.

BRANCH PIPE , COUPLING & NOZZLE (SS & GM) GM VALVE

11.

DIESEL ENGINE

II II

HD FIRE NEWAGE

II II

SHAH BHOGILAL BIS APPROVED SOURCES WITH VALID LICENCE

A

LEADER VALVES

JULLANDHER

A

III* I I

SANT VALVES GREAVES COTTON (R & H) CUMMINS

JULLANDHER PUNE KOTHRUD / VIMAN NAGAR USA CHENNAI PUNE

A A A

12.

FIRE EXTINGUISHER

13.

HOSE BOX

III

MS FITTINGS (BLACK /GI) LEGENDS:

A A

III*

I I I I

14.

JALGAON SURENDRA NAGAR AHMEDABAD

III

CATERPILLAR ASHOK LEYLAND KOEL BIS APPROVED SOURCES WITH VALID LICENCE MAIN CONTRACTOR APPROVED SOURCES MAIN CONTRACTOR APPROVED SOURCES

*MAIN CONTRACTOR COC + MANUFACTURER STD TC AS PER IS : 778

A A A

1. SYSTEM SUPPLIER / SUB-SUPPLIERSTATUS CATEGORY (SHALL BE FILLED BY NTPC). A – Indicated acceptable sub-suppliers to NTPC along with condition of approval, if any. 2. INSPECTION CATEGORY: Cat I : For these items the quality plans are approved by NTPC and final acceptance will be after physical inspection witness by NTPC. CAT II : For these items the quality plans are approved by NTPC. However no physical inspection will be done by NTPC. The final acceptance by NTPC shall be on the basis of review of documents as per QP. CAT III: For these items Main Supplier approves quality plans. The final acceptance by NTPC shall be on the basis of certificate of conformance by Main SuppliPera.ge 46

Page 5

PROJECT : PB,KD & CB Coal Mining Project` PACKAGE: Administrative Building Package SUB SYSTEM – FDPS-C&I SUPPLIER : CONT. NO.: SL.NO .

ITEM

1

INSTRUMENTATION CABLE

2

3

4

FIRE ALARM PANEL (MICROPROCESSOR BASED)

ADDRESSABLE DETECTORS (MULTI SENSOR, PHOTO & HEAT DETECTORS TYPE), INTERFACE UNITS & MANNUAL CALL POINTS SMF LEAD-ACID BATTERY FOR MICROPROCESSOR BASED FIRE ALARM PANEL

QP/IN SPN CAT

I

II

II

III

QP NO.

LIST OF ITEMS Revision No. : REQUIRING QUALITY PLAN AND SUB- SUPPLIER DATE: APPROVAL PAGE : 1 OF 6

ANNEXURE IV (D)

SUB SYSTEM: FDPS-C&I

PROPOSED SUPPLIER

PLACE

DELTON CABLES LTD PARAMOUNT COMMUNICATION LTD

FARIDABAD KHUSHKHERA

A A

PVC, FRLS TYPE PVC, FRLS TYPE

CORDS CABLE INDUSTRIES KEI INDUSTRIES LTD POLYCAB WIRES PVT. LTD THERMOCABLES ELKAY TELELINKS NOTIFIER

BHIWADI BHIWADI DAMAN HYDERABAD FARIDABAD USA

A A A A A A

PVC, FRLS TYPE PVC, FRLS TYPE PVC, FRLS TYPE PVC, FRLS TYPE PVC, FRLS TYPE

TYCO AUTRONICA SCHRAK

USA NORWAY

A A

SIMPLEX BRAND

AUSTRIA

A

EDWARDS NOTIFIER

USA USA

A A

TYCO

USA

A

AUTRONICA

NORWAY

A

SCHRAK

AUSTRIA

A

EDWARDS

USA

A

AMARRAJA EXIDE

SUB-SUPPLIER APPROVAL STATUS/ CATEGORY

TIRUPATI

NOTED

KOLKATTA

NOTED

HYDERABAD

NOTED

HBL POWER SYSTEM

REMARKS

SIMPLEX BRAND

PROJECT : PB,KD & CB Coal Mining Project` PACKAGE: Administrative Building Package SUB SYSTEM – FDPS-C&I SUPPLIER : CONT. NO.:

LIST OF ITEMS Revision No. : REQUIRING QUALITY PLAN AND SUB- SUPPLIER DATE: APPROVAL PAGE : 2 OF 6

ANNEXURE IV (D)

SUB SYSTEM: FDPS-C&I SL.NO .

5

ITEM

PRESSURE/DP/ VACUUM SWITCH

QP/IN SPN CAT

QP NO.

PROPOSED SUPPLIER

SWITZER GIC (GAUGES BOURDON)

III

7

PRESSURE/DP/ VACUUM GAUGE

FIBER OPTIC CABLE

SUB-SUPPLIER APPROVAL STATUS/ CATEGORY

II CHENNAI

A

PANVEL

A

RANIPET

A

ASHCROFT INDFOS

GANDHINAGAR GHAZIABAD

A A

SOR ASHCROFT DELTA CONTROL GLUCK(I) MANUFACTURING CO. AN INSTRUMENTS MANOMETER INDIA WIKA GIC (GAUGES BOURDON) BAUMER H GURU INDUSTRIES LTD

USA USA /GERMANY UK MUMBAI

A A A A

NARENDRAPUR MUMBAI PUNE PANVEL VAPI RISHRA/ MUZAFFARPUR GANDHINAGAR BANGALORE REWA BHIWADI PUNE/GOA

A A A A A A

TRAFAG

6

PLACE

III

II

ASHCROFT H GURU (SI) BIRLA ERICSSON OPTICAL AKSH FIBER FINOLEX R&M

SWITZERLAND

HFCL

A A A A A A A

GOA

REMARKS

UP TO 40KG/CM2 & NOT FOR COMPOUND SWITCH AND EXCEPT 900 SERIES UP TO 40KG/CM2 & NOT FOR COMPOUND SWITCH UP TO 40KG/CM2 & NOT FOR COMPOUND SWITCH UP TO 40KG/CM2 & NOT FOR COMPOUND SWITCH

PROJECT : PB,KD & CB Coal Mining Project` PACKAGE: Administrative Building Package SUB SYSTEM – FDPS-C&I SUPPLIER : CONT. NO.:

LIST OF ITEMS Revision No. : REQUIRING QUALITY PLAN AND SUB- SUPPLIER DATE: APPROVAL PAGE : 3 OF 6 SUB SYSTEM: FDPS-C&I

SL.NO .

8 9

10

ITEM

LEVEL GAUGE (TRANS/REFLEX) LEVEL GAUGE (FLOAT / BOARD TYPE & TUBULAR TYPE) LOCAL CONTROL PANEL (BLANK ENCLOSURES) FOR FIRE ALARM PANEL

QP/IN SPN CAT

III III

II

II II II

11

12

13

INTELLIGENT BATTERY CHARGER 24V DC & DCDB /BHMS

SMF LEAD ACID BATTERY FOR MICROPROCESSOR BASED FIRE ALARM PANEL

MINI UPS UP TO 3.5 KVA

II II II II III

QP NO.

PROPOSED SUPPLIER

PLACE

SUB-SUPPLIER APPROVAL STATUS/ CATEGORY

MAIN CONTRACTOR APPROVED SOURCES MAIN CONTRACTOR APPROVED SOURCES PYROTECH UDAIPUR

A

PENTAIR (HOFFMAN) RITTAL VENUS CHABBI ELECTRICALS

BANGALORE BANGALORE MUMBAI JALGAON

A A A A

ELTECH EMERSON MASTECH AMARRAJA

GURGAON INDIA JALGAON

A A A

TIRUPATI

A

KOLKATTA HYDERABAD TIRUPATI MUMBAI

A A A A

III III III

EXIDE HBL POWER SYSTEM AMARRAJA

III

EMERSON

REMARKS

ANNEXURE IV (D)

PROJECT : PB,KD & CB Coal Mining Project` PACKAGE: Administrative Building Package SUB SYSTEM – FDPS-C&I SUPPLIER : CONT. NO.:

LIST OF ITEMS Revision No. : REQUIRING QUALITY PLAN AND SUB- SUPPLIER DATE: APPROVAL PAGE : 4 OF 6 SUB SYSTEM: FDPS-C&I

SL.NO .

ITEM

QP/IN SPN CAT

PROPOSED SUPPLIER

PLACE

BANGALORE MUMBAI GURGAON PUNE GANDHINAGAR

A A A A A

III

APC APLAB DELTA EMERSON HITACHI HIREL ELECTRONICS PVT. LTD. EMERSON

MUMBAI

A

III

AVAYA (EXTREME)

USA

A

III III III III

ENTERASYS GARRET HIRSCHMANN JUNIPER GE INTELLEGENT PLATEFORMS ABB HONEYWELL ROCKWELL SCHNEIDER SIEMENS HP / CANON / EPSON / IBM / LEXMARK DELL

USA USA GERMANY USA BANGALORE

A A A A A

BANGALORE PUNE SAHIBABAD NASIK NASIK

A A A A A A

III III III III III

14

15

NETWORK COMPONENTS

PLC SYSTEM (IF APPLICABLE)

I I I I I I

16 17

PRINTER (LASER/INKJET) OPERATOR WORK STATIONS

III III III III

QP NO.

HP/ IBM - LENEVO / COMPAQ SIEMENS,FUJITSU

SUB-SUPPLIER APPROVAL STATUS/ CATEGORY

A A A

REMARKS

ANNEXURE IV (D)

PROJECT : PB,KD & CB Coal Mining Project` PACKAGE: Administrative Building Package SUB SYSTEM – FDPS-C&I SUPPLIER : CONT. NO.:

LIST OF ITEMS Revision No. : REQUIRING QUALITY PLAN AND SUB- SUPPLIER DATE: APPROVAL PAGE : 5 OF 6

ANNEXURE IV (D)

SUB SYSTEM: FDPS-C&I SL.NO .

ITEM

QP/IN SPN CAT

18

BATTERY HEALTH MONITORING SYSTEM

QP NO.

PROPOSED SUPPLIER

PLACE

III

EMERSON

MUMBAI

III III III

ELTEK SGS PVT LTD HITACHI HI REL MASTEK JALGAON

GURGAON GANDHINAGAR JALGAON

SUB-SUPPLIER APPROVAL STATUS/ CATEGORY

REMARKS

A A A A

NOTED LEGENDS:

1. SYSTEM SUPPLIER / SUB-SUPPLIERSTATUS CATEGORY (SHALL BE FILLED BY NTPC). A – For those items proposed vendor to NTPC. To be indicated with letter “A” in the list along with condition of approval, if any. 2. INSPECTION CATEGORY: Cat I : For those items the quality plans are approved by NTPC and final acceptance will be on physical inspection witness by NTPC. CAT II : For those items the quality plans are approved by NTPC. However no physical inspection will be done by NTPC. The final acceptance by NTPC shall be on the basis of review of documents as per QP. CAT III: For those items Main Supplier approves quality plans. The final acceptance by NTPC shall be on the basis of certificate of conformance by Main Supplier. * - Inspection category is to be decided during vendor evaluation

PROJECT : PB,KD & CB Coal Mining Project` PACKAGE: Administrative Building Package SUB SYSTEM – FDPS-C&I SUPPLIER : CONT. NO.:

LIST OF ITEMS Revision No. : REQUIRING QUALITY PLAN AND SUB- SUPPLIER DATE: APPROVAL PAGE : 6 OF 6

ANNEXURE IV (D)

SUB SYSTEM: FDPS-C&I SL.NO .

ITEM

QP/IN SPN CAT

QP NO.

PROPOSED SUPPLIER

PLACE

SUB-SUPPLIER APPROVAL STATUS/ CATEGORY

REMARKS

NOTE: For item not appearing in the pre-award list, bidder and NTPC will mutually discussed in future NOTE -1 : If Contract Cable Quantity of each type/Size is less than 1 KM then NTPC inspection category is CAT - III, & If less than 2.5 KM ,Inspection CAT – II. NOTE-2: For RTDs embedded with Motors, the Make of RTD may be as per Motor manufacturer's approved sources. NOTE 3: Empty cabinets, Computers, signal isolator/ multiplier, MCB, TB, Power Supply etc. shall also be acceptable from indigenous sources approved by NTPC. NOTE-4: Empty cabinets, computers, signal isolator/ multiplier, MCB, TB, Power Supply etc. shall also be acceptable from indigenous sources agreed by NTPC in QP. If the total integrated panel and FAT is conducted indigenously then item will be treated as inspection Cat-I

PROJECT : PB,KD & CB Coal Mining Project` PACKAGE: Administrative Building Package SUB SYSTEM – Air Conditioning-C&I SUPPLIER : CONT. NO.: SL.NO .

ITEM

QP/IN SPN CAT

1.

Air Filter Regulator

III

2.

Battery (Ni-Cd)

I

3.

Battery Charger 24 v dc,DCDB

4.

Cable (Instrumentation Cable PVC, FLLS Type)

QP NO.

LIST OF ITEMS REQUIRING QUALITY PLAN AND SUB- SUPPLIER APPROVAL SUB SYSTEM: Air Conditioning-C&I PROPOSED SUPPLIER

IMI Norgren SMC Pneumatics Shavo Norgren Emerson (Asco)

PLACE

ANNEXURE IV (D) Revision No. : DATE: PAGE : 1 OF 8

SUB-SUPPLIER APPROVAL STATUS/ CATEGORY

UK/ India Noida Mumbai Brand Name

A A A A

HBL Power Systems AmcoSaft

Heydrabad Bangalore

A A

I

Eltek SGS Pvt.Ltd Chhabi Electricals Emerson Masstech Masstech

Gurgaon Jalgaon Ambernath Jalgaon Jalgaon

A A A A A

I

Polycab Paramount Cable KEI Industries Thermo Cables Gupta Power Elkay Telelinks Cords Cable Delton Cables

Daman Khuskhera Bhiwadi Heydrabad Khurdha Faridabad Bhiwadi/Kaharani Faridabad

A A A A A A A A

REMARKS

With Eltek Module With Emerson Module With modules from Emerson china With Setek Module With Eltek Module

Page 1

PROJECT : PB,KD & CB Coal Mining Project` PACKAGE: Administrative Building Package SUB SYSTEM – Air Conditioning-C&I SUPPLIER : CONT. NO.: SL.NO .

5.

6.

ITEM

Compression Fittings

Control Desk/ Furniture/Bank Enclosure

QP/IN SPN CAT

III

I

QP NO.

LIST OF ITEMS REQUIRING QUALITY PLAN AND SUB- SUPPLIER APPROVAL SUB SYSTEM: Air Conditioning-C&I PROPOSED SUPPLIER

PLACE

ANNEXURE IV (D) Revision No. : DATE: PAGE : 1 OF 8

SUB-SUPPLIER APPROVAL STATUS/ CATEGORY

Fluid Control Astec Swagelock HP Valves & Fittings

Pune Mumbai Usa Chennai

A A A A

Excel Hydro

Mumbai

A

Pyrotech Cosmos Adarsha Control Pentair Technical Products Hoffman Rittal

Udaipur Noida Bangalore Bangalore

A A A A

Bangalore

A

7.

Flow Switch

III

DK Instrument Levcon Forbes Marshall Switzer

Kolkatta Kolkatta Pune Chennai

A A A A

8.

FRP Junction Box

III

Hensel Phoenix Mecano

Chennai Pune

A A

REMARKS

Ferrules are hardened at eximp Holand for 9000 Class Ferrules are hardened at EximpHoland for 9000 Class

For Desk & Furniture Only For Desk & Furniture Only For Enclosure Only

Page 2

PROJECT : PB,KD & CB Coal Mining Project` PACKAGE: Administrative Building Package SUB SYSTEM – Air Conditioning-C&I SUPPLIER : CONT. NO.: SL.NO .

ITEM

QP/IN SPN CAT

QP NO.

LIST OF ITEMS REQUIRING QUALITY PLAN AND SUB- SUPPLIER APPROVAL SUB SYSTEM: Air Conditioning-C&I PROPOSED SUPPLIER

Manisha Suchitra Shrenik & Company Schneider Electric 9.

Graphic Interface Unit

III

PLACE

Pune Bangalore Ahmedabad Bangalore

ANNEXURE IV (D) Revision No. : DATE: PAGE : 1 OF 8

SUB-SUPPLIER APPROVAL STATUS/ CATEGORY

REMARKS

A A A A

Schnieder Electric Renu Electronics Pune Digital Instruments and Bangalore Control System (Proface) Rockwell Automation

A A A A

10.

RH Sensor/ Thermostat/ Gyserstat

III

Siemens Jhonson Honeywell

Germany Singapore USA

A A A

11.

Instrument Valves

III

HP Valves & Fittings Excel Hydro Fluid Control BHEL Instrumentation Ltd

Chennai Mumbai Pune Trichy Palghat

A A A A A

12.

Level Gauge

III

DK Instrument

Kolkatta

A

Page 3

PROJECT : PB,KD & CB Coal Mining Project` PACKAGE: Administrative Building Package SUB SYSTEM – Air Conditioning-C&I SUPPLIER : CONT. NO.: SL.NO .

ITEM

QP/IN SPN CAT

QP NO.

LIST OF ITEMS REQUIRING QUALITY PLAN AND SUB- SUPPLIER APPROVAL SUB SYSTEM: Air Conditioning-C&I PROPOSED SUPPLIER

PLACE

ANNEXURE IV (D) Revision No. : DATE: PAGE : 1 OF 8

SUB-SUPPLIER APPROVAL STATUS/ CATEGORY

Levcon SBEM Sigma VAutomat Pune Techtrol Flow Star Engineering DK Instrument Levcon SBEM Sigma VAutomat Pune Techtrol Flow Star Engineering

Kolkatta Pune Mumbai Delhi Pune Faridabad Kolkatta Kolkatta Pune Mumbai Delhi Pune Faridabad

A A A A A A A A A A A A A

13.

Level Gauge(Float/Displacer Type)

III

14.

Electrical Actuator

II

Limitorque Auma Rotork

Faridabad Bangalore Chennai/ Bangalore

A A

15.

PLC based Control System

I

ABB Siemens Schneider Electric Rockwell Automation

Bangalore Nasik Bangalore Sahibabad

A A A A

REMARKS

Page 4

PROJECT : PB,KD & CB Coal Mining Project` PACKAGE: Administrative Building Package SUB SYSTEM – Air Conditioning-C&I SUPPLIER : CONT. NO.: SL.NO .

16.

17.

ITEM

Electronic Transmitter (Pr,DP,Flow. Level)

Pressure/ DP/ Draft Gauge

QP/IN SPN CAT

III

III

QP NO.

LIST OF ITEMS REQUIRING QUALITY PLAN AND SUB- SUPPLIER APPROVAL SUB SYSTEM: Air Conditioning-C&I PROPOSED SUPPLIER

PLACE

ANNEXURE IV (D) Revision No. : DATE: PAGE : 1 OF 8

SUB-SUPPLIER APPROVAL STATUS/ CATEGORY

Honeywell Pune G E Intelligent Platforms Bangalore

A A

Fuji Emerson Siemens Laxson Automation ABB Honeywell Yokogawa

France Pawane Kalwa Daman Bangalore Pune Bangalore

A A A A A A A`

Gauges Bourdon India Pvt.Ltd Wika Gluck AN Instrument H. Guru (SI) H Guru Industries Walchandngar Ltd. Forbes Marshall Baumer

Panvel

A

Pune Mumbai Narendrapur Bangalore Rishra/ Muzzafarpur Walchandnagar Hydrabad Vapi

A` A A A A A A A

REMARKS

Make: Smar- Brazil 2600 T Series Make is Yokogawa Japan

Page 5

PROJECT : PB,KD & CB Coal Mining Project` PACKAGE: Administrative Building Package SUB SYSTEM – Air Conditioning-C&I SUPPLIER : CONT. NO.: SL.NO .

18.

19.

ITEM

Pressure/DP/Temperature Switch

Solenoid Valve

QP/IN SPN CAT

III

III

QP NO.

LIST OF ITEMS REQUIRING QUALITY PLAN AND SUB- SUPPLIER APPROVAL SUB SYSTEM: Air Conditioning-C&I PROPOSED SUPPLIER

PLACE

ANNEXURE IV (D) Revision No. : DATE: PAGE : 1 OF 8

SUB-SUPPLIER APPROVAL STATUS/ CATEGORY

Ashcroft Gauges Bourden Switzer (Except 900 series

Gandhi Nagar Panvel Chennai

A A A

Trafag

Manesar

A

Indfos

Ghaziabad

A

Herion

A

Jefferson Rotex Asco

Germany/ Italy/ Indai Argentina Vadodara Chennai

REMARKS

Ashcroft Brand For Pressure/ DP Switch Only Upto 40 kg/cm2 & 200 C, not for compound switch application & Execpt 900 series pressure switch Upto 40 kg/cm2 & 200 C, not for compound switch Application Upto 40 kg/cm2 & 200 C, not for compound switch Application

A A A

20

Temperature cum Humidity Incicator

III

Nutronics India

Delhi

A

21.

Temperature Gauges

III

Gauges Bourden AN Instrument Wika H.Guru (SI) H.Guru Industries

Panvel Narendrapur Pune Bangalore Rishra

A A A A A

Page 6

PROJECT : PB,KD & CB Coal Mining Project` PACKAGE: Administrative Building Package SUB SYSTEM – Air Conditioning-C&I SUPPLIER : CONT. NO.: SL.NO .

ITEM

QP/IN SPN CAT

QP NO.

LIST OF ITEMS REQUIRING QUALITY PLAN AND SUB- SUPPLIER APPROVAL SUB SYSTEM: Air Conditioning-C&I PROPOSED SUPPLIER

PLACE

23

24

Temperature Transmitter

Temperature Element/ Temperature Sensor (RTD/T Thermocouple with Thermo well

UPS/ACDB

III

III

I

SUB-SUPPLIER APPROVAL STATUS/ CATEGORY

Muzzafarpur Hydrabad Vapi

A A

Yokogawa E&H ABB M- Ssytems Emerson

Bangalore Aurangabad Bangalore Japan Pawane

A A A A A

Detrive Instrumentation & Electronices Ltd. Pyro Electric Thermal Instrument India Pvt.Ltd. Techno Instruments Tempsens

Mumbai

A

Goa Sawantwadi

A A

Gandhi Nagar Udaipur

A A

Emerson (DBPower) Fuji Elecric

Pune Japan

A A

Forbaes Marshall Baumer 22.

ANNEXURE IV (D) Revision No. : DATE: PAGE : 1 OF 8

REMARKS

Make is

Yokogawa Japan

Make: ABB Germany

Approved up to 120 kva.1Ф

Page 7

PROJECT : PB,KD & CB Coal Mining Project` PACKAGE: Administrative Building Package SUB SYSTEM – Air Conditioning-C&I SUPPLIER : CONT. NO.: SL.NO .

25

ITEM

Valve Manifolds

QP/IN SPN CAT

III

QP NO.

LIST OF ITEMS REQUIRING QUALITY PLAN AND SUB- SUPPLIER APPROVAL SUB SYSTEM: Air Conditioning-C&I PROPOSED SUPPLIER

Hitachi-Hirel Keltron Emerson Astec Micro Precision Fluid Control HP Valves & Fittings

PLACE

ANNEXURE IV (D) Revision No. : DATE: PAGE : 1 OF 8

SUB-SUPPLIER APPROVAL STATUS/ CATEGORY

Gandhinagar Trivendrum Ambernath Mumbai Faridabad Pune Chennai

A A A A A A A

REMARKS

Approved up to 120 kva.1Ф Approved up to 150 kva.1Ф Approved up to 150 kva.1Ф

NOTED LEGENDS: 1. SYSTEM SUPPLIER / SUB-SUPPLIERSTATUS CATEGORY (SHALL BE FILLED BY NTPC).

A – For those items proposed vendor to NTPC. To be indicated with letter “A” in the list along with condition of approval, if any. 2. INSPECTION CATEGORY: Cat I : For those items the quality plans are approved by NTPC and final acceptance will be on physical inspection witness by NTPC. CAT II : For those items the quality plans are approved by NTPC. However no physical inspection will be done by NTPC. The final acceptance by NTPC shall be on the basis of review of documents as per QP. CAT III: For those items Main Supplier approves quality plans. The final acceptance by NTPC shall be on the basis of certificate of conformance by Main Supplier. * - Inspection category is to be decided during vendor evaluation

Page 8

ANNEXURE - VI(A)

SUPPLIERS NAME AND ADDRESS

ITEM: Civil Work

LOGO

INDICATIVE FIELD QUALITY PLAN QP No: Rev No: 00

Activity and Operation

1

A. 1.00

2.00

3.00

2

Characteristics

4

As agreed/Required

A

Physical

Before commencement of activities and thereof at Random

Technical Specifications, Technical Specifications, Preaward Preaward Minutes of SR Minutes of meeting meeting



As agreed/Required

A

Physical

Technical Specifications, Calibration of the equipment in Technical Specifications, Preaward Preaward Minutes of SR every six month Minutes of meeting meeting



As agreed/Required

A

Physical / Acceptance

Once prior to start of work and Technical Specifications /L2 thereof monthly network

Technical Specifications, SR L2 network



Instruments 3

PB ,CB &KD COAL MINING PROJECT ADMINISTRATIVE BUILDING AT SIKRI

Date Page: Class of Check 5

Sub system: Civil Works Sl No

Project: Package: Contract No: Main Contractor:

Type of Check

Quantum of Check

Reference Document

Acceptance Norms

6

7

8

9

Format of Records 10

D*

GENERAL REQUIREMENTS Setting up of Field QA & QC laboratory. Availability of requisite Laboratory set and equipment calibrated & in good condition well before commencement of concerned activity Submission of QA & QC manpower based on deployment schedule based on agreed L2 network

4.00

Availability of QA & QC manpower based on deployment schedule

As agreed/Required

A

Physical

Before commencement of activities and thereof monthly

Technical Specifications

Technical Specifications, SR L2 network



5.00

Sampling and testing of construction materials before commencement of work.

As agreed/Required

A

Physical

As specified / well before commencement of concern work

Technical Specifications, CPWD Spec and const drawing

Technical Specifications, Construction drawing SR and approved methodology



6.00

Submission of schedule of test to be done monthly/quarterly and maintenance of the same on computer

As agreed/Required

A

Physical

Once prior to start of work and Technical Specifications thereof monthly

As per Tech Spec, CPWD SR Spec



As per IS:4082

B

Physical

As agreed/Required

A

Physical

As agreed/Required

C

Physical

100%

As agreed/Required

B

Physical

Random

As agreed / required

B

Physical /Visual

Random in each shift

As agreed / required

B

As agreed/Required

B

As agreed/Required

B

Physical

100%

CPWD/Tech Spec/Construction Drawing

7.00

8.00

B. I

Stacking and storage of construction materials and components at site Check for the brought out items (BOIs) delivered at site are from are from those sources approved by / acceptable to NTPC for a). Civil Items b). Electrical Items c). Mechanical Items d). C&I Items

Check of carriage of materials including loading Check of stacking of Materials as directed by EIC

2.00

1.00 2.00 3.00 4.00

Tech Specs and Const. Drawings and IS: 4082

Technical Specifications, Const Each batch of BOI's delivered at Drawings, list of sub-vendors for site identified BOIs approved by / acceptable to NTPC

SR

Technical Specifications, Const Drawings, list of sub-vendors for SR identified BOIs approved by / acceptable to NTPC



SCHEDULE / NON SCHEDULE ITEMS Carriage of Materials

1.00

II

Random

CPWD/Tech.Spec. and cons. Drawings CPWD/Tech.Spec. and cons. Drawings

CPWD/Tech.Spec. and cons. Drawings CPWD/Tech.Spec. and cons. Drawings

CPWD/Tech.Spec. and cons. Drawings

CPWD/Tech.Spec. and cons. Drawings

CPWD/Tech.Spec. and cons. Drawings CPWD/Tech.Spec. and cons. Drawings

CPWD/Tech.Spec. and cons. Drawings CPWD/Tech.Spec. and cons. Drawings CPWD/Tech Spec/Construction Drawing CPWD/Tech Spec/Construction Drawing

SR SR

Earthwork Nature, type of soil/rock before and during excavations Initial ground level before start of excavations Final Excavation, size, shape, levels & slope Backfilling, watering, Ramming, Consolidation / compaction and dressing

Physical/Measure ment Physical/Measure ment

100% 100%

5.00

Acceptance of Site clearance including jungle cutting

As agreed/Required

B

Physical

Random

CPWD/Tech Spec/Construction Drawing

6.00

Check for the chemical for Antitermite treatment procured As agreed/Required from sources approved by NTPC / EIC

A

Physical/MTC Review

each delivery

CPWD/Tech Spec/Construction Drawing

CPWD/Tech Spec/Construction Drawing

SR SR

Ö

SR

Ö

SR

SR

SR/MTC



Remarks 11

ANNEXURE - VI(A)

SUPPLIERS NAME AND ADDRESS

ITEM: Civil Work

LOGO

INDICATIVE FIELD QUALITY PLAN QP No: Rev No: 00

Sub system: Civil Works Sl No 1 8.00

Activity and Operation

Characteristics

2

Instruments 3

4

Date Page: Class of Check 5

Project: Package:

PB ,CB &KD COAL MINING PROJECT ADMINISTRATIVE BUILDING AT SIKRI

Contract No: Main Contractor: Type of Check

Quantum of Check

Reference Document

Acceptance Norms

6

7

8

9

Check for the standard proctor tests

MDD & OMC

As agreed/required

A

Physical

One in every 2000 cum of earth or part there of and change in Tech Spec/Const Drg/IS 2720 source of material

(ii)

Moisture content

Moisture content of fill before compaction

As per IS: 2720, balance, oven etc.

A

Physical

One in every 2000 cum for each IS 2720 (Pt.II), Tech Specs and Const. Drawings type and source of fill materials

Dry density by core cutter method Degree of compaction of fill / backfill

---- OR----

As per IS 2720

A

Physical

III

i

ii

iii

iv

For area filling: One for every 1000 Sqm for each compacted layer or for a smaller area as decided by the EIC.

Tech.Spec. and cons. Drawings, CPWD, Relevant IS:2720

For foundation fill / backfilling : One for every 10 foundations for each compacted layer

Dry density in place by sand displacement method

1.00

10

D*

Remarks 11

Compaction Tests

(i)

(iii)

Format of Records

Tech Spec/Const Drg / IS SR/TR 2720



SR/TR

Ö

SR/TR



SR/MTC



Tech.Spec. and cons. Drawings, CPWD, Relevant IS:2720

Suitability of the borrow/earth/ fill material also to be ascertained as specified in CPWD / Tech. Specs.

Reinforced Cement Concrete & PCC Cement, and Admixture for concrete works Submission of MTC for each lot of delivery procured from source acceptable /approved by NTPC Setting time, Compressive strength of Cement Check for the storage of Cement

Check for storage of Admixture

As agreed/required

A

Review of MTC

As per IS 4031

A

Physical

As required

As agreed/Required

B

B

v

Check for admixture

As agreed/required

A

vi

Check for admixture properties at site

As agreed/required

B

Physical

Physical

Each batch of delivery at site

CPWD/Tech.Spec. and cons. Drawings

CPWD/Tech.Spec. and cons. Drawings

One sample per lot

CPWD/Tech Spec/IS 4031

CPWD/Tech Spec/IS 4031 SR/LB/TR

Monthly

CPWD/Tech Spec

CPWD/Tech Spec

Monthly

CPWD/Tech.Spec. and cons. Drawings, BOQ, Manufacturers recommendations, approved design mix, IS: 9103, IS: 456

CPWD/Tech.Spec. and cons. Drawings, BOQ, Manufacturers SR recommendations, approved design mix, IS: 9103, IS: 456

If Cement is stored more than 90 days in godown of contractor same shall be retested for comp. Strength & setting time.

SR

Design mix and IS:9103

Design mix and IS:9103

SR/MTC/T R



Admixture of approved brand / make and tested shall be used (each lot of admixture procured shall have brochure in the type of admixture and its properties shall be clearly indicated).

Randomly For each lot received Design mix and IS:9103 at site

Design mix and IS:9103

SR/TR



Test for Relative density, pH on each batch / lot of admixture and to compare these properties with MTC.

Review of MTC / For each lot received at site TR

Physical



INDICATIVE FQP FOR CIVIL WORKS

ANNEXURE - VI(A)

SUPPLIERS NAME AND ADDRESS

ITEM: Civil Work

LOGO

INDICATIVE FIELD QUALITY PLAN QP No: Rev No: 00

Sub system: Civil Works Sl No 1 2.00

Activity and Operation

Characteristics

2

Instruments 3

4

Date Page: Class of Check 5

Project: Package:

PB ,CB &KD COAL MINING PROJECT ADMINISTRATIVE BUILDING AT SIKRI

Contract No: Main Contractor: Type of Check

Quantum of Check

Reference Document

Acceptance Norms

6

7

8

9

10

D*

Remarks 11

Coarse Aggregate Percentage of soft & deleterious materials, Elongation index, Flakiness index, Specific Gravity, Water absorption

i

ii

iii

Moisture Content

iv

Particle size distribution(Sieve analysis), determination of materials finer than 75 micron,

v

Ten percent fine value

vi

Soundness

viii

Petrographic examination

ix x 3.00

Aggregate Crushing value Aggregate Impact Value

As agreed/required

Once for each source & for every change of source

CPWD/Tech Spec/IS 2386/IS 456/IS CPWD/Tech Spec/IS 383 2386/IS 456/IS 383

SR/LB/TR



Once for each source & for every change of source Once for each stack of 100 Cum or Part thereof except in monsoon it has to be done every day before start of concrete

CPWD/Tech Spec/IS 2386/IS 456/IS CPWD/Tech Spec/IS 383 2386/IS 456/IS 383

SR/LB/TR



CPWD/Tech Spec/IS 2386/IS 456/IS CPWD/Tech Spec/IS 383 2386/IS 456/IS 383

SR/LB/TR



Once per 100 Cum or Part thereof or on every change of source

CPWD/Tech Spec/IS 2386/IS 456/IS CPWD/Tech Spec/IS 383 2386/IS 456/IS 383

SR/LB/TR



Physical

Once per source or as required

CPWD/Tech Spec/IS 2386/IS 456/IS CPWD/Tech Spec/IS 383 2386/IS 456/IS 383

SR/LB/TR



Once per source or every change of source

CPWD/Tech Spec/IS 2386/IS 456/IS CPWD/Tech Spec/IS 383 2386/IS 456/IS 383

SR/LB/TR



Once per source or every change of source Once per source or every change of source

CPWD/Tech Spec/IS 2386/IS 456/IS CPWD/Tech Spec/IS 383 2386/IS 456/IS 383 CPWD/Tech Spec/IS 2386/IS 456/IS CPWD/Tech Spec/IS 383 2386/IS 456/IS 383

SR/LB/TR



B

Physical

A

Physical

As per IS Code

B

Physical

Sieves, balance, Oven, Thickness gauge, Length Gauge, Metal Scoop etc

B

Physical

B Reagent sodium sulphate or magnesium sulphate

A

Physical

Screens, hand lens, microscope etc

A

Physical

As agreed/required

A A

Physical

SR/LB/TR

in case of requirement, Water Content will be adjusted based on Moisture Content

√ √

Fine Aggregates

i

Bulking of sand

As agreed/required

B

Physical

Every 100 cum of RCC work

CPWD/Tech Spec/IS 2386/IS 456/IS CPWD/Tech Spec/IS 383 2386/IS 456/IS 383

ii

Silt content

As agreed/required

B

Physical

Every 100cum

CPWD/Tech Spec/IS 2386/IS 456/IS CPWD/Tech Spec/IS 383 2386/IS 456/IS 383

One per Every 50 cum or part thereof for RCC work, and One CPWD/Tech Spec/IS 2386/IS 456/IS CPWD/Tech Spec/IS per Every 100cum or part 383 2386/IS 456/IS 383 thereof for other works

iii

Particle size distribution(Sieve analysis), determination of materials finer than 75 micron,

iv

v

4.00

Format of Records

Construction Water

As agreed/required

B

Physical

Moisture Content

As agreed/required

B

Physical

water absorption

As agreed/required

B

Physical

Once for each stack of 100 Cum Or part thereof. Every day before start of concreting during monsoon. Once per source or every change of source



SR/LB/TR





CPWD/Tech Spec/IS 2386/IS 456/IS CPWD/Tech Spec/IS 383 2386/IS 456/IS 383

SR/LB/TR



CPWD/Tech Spec/IS 2386/IS 456/IS CPWD/Tech Spec/IS 383 2386/IS 456/IS 383

SR/LB/TR



CPWD/Tech Spec/IS 2386/IS 456/IS CPWD/Tech Spec/IS 383 2386/IS 456/IS 383

SR/LB/TR



SR/TR



Soundness, alkali aggregate reactivity, Petrographic examination

As agreed/required

A

Physical

Once per source or every change of source

Harmful substances, PH value, Alkalinity, Solids as per IS:3025

As agreed/required

A

Physical

Once for each source and on every Seasonal change in case CPWD/Tech.Spec. and of water collected from open cons. drawings well or on change in source or as instructed by EIC.

CPWD/Tech.Spec. and cons. Drawings

In case of volumetric mixing only and when permitted / envisaged in Tech. Specs.

Weight of sand and weight of water will be adjusted as per moisture content.

INDICATIVE FQP FOR CIVIL WORKS

ANNEXURE - VI(A)

SUPPLIERS NAME AND ADDRESS

ITEM: Civil Work

LOGO

INDICATIVE FIELD QUALITY PLAN QP No: Rev No: 00

3

4

Date Page: Class of Check 5

i

Physical and Chemical Properties for each lot as per relevant IS codes, Submission of MTC for each batch of delivery from NTPC approved source

-

A

ii

Tensile test

As agreed/required

A

Review of TC

iii

Bend test and rebend test

As agreed/required

A

Physical

iv

Freedom form cracks surface flaws, Lamination. (Visual Examination).

As required

B

Physical / Visual

v

Check for bar bending schedule with necessary laps. Spacers & Chairs

As required

B

vi

Check for cover, spacing of bars

As required

vii

Check for bending of bars

viii

Check for spacers and chairs after the reinforcement cage is put inside the formwork

Sub system: Civil Works Sl No

Activity and Operation

1 5.00

2 REINFORCEMENT STEEL

ix x

Instruments

Lapping of bars Check all joints, Crossing Check for the transportation and storage of steel as accepted by EIC

xi 6.00

Characteristics

Project: Package:

PB ,CB &KD COAL MINING PROJECT ADMINISTRATIVE BUILDING AT SIKRI

Contract No: Main Contractor: Type of Check

Quantum of Check

Reference Document

Acceptance Norms

6

7

8

9

Physical /Review Each batch of of MTC/ Test delivery at site Report

CPWD/Tech.Spec. and cons. drawings

Each batch of delivery at site or CPWD/Tech.Spec. and cons. as instructed by EIC in writing. Drawings, Relevant IS Codes Each batch of delivery at site

CPWD/Tech.Spec. and cons. Drawings, relevant IS code

CPWD/Tech.Spec. and cons. drawings

Format of Records 10

SR

CPWD/Tech.Spec. and cons. Drawings, Relevant MTC/TR IS Codes CPWD/Tech.Spec. And cons.Drawings, relevant SR/TR IS code

Random

IS: 1852, IS:432, IS:1786,IS:432 & NTPC Technical Specifications

SR/LB

Physical

Random

Approved Drawings

SR

B

Physical

Random

Approved Drawings

SR

As required

B

Physical

Random

Approved Drawings

SR

As required

B

Physical

Random

Approved Drawings

SR

As required As required

B B

Physical Physical/visual

Random Random

SR SR

As agreed/required

B

Physical

Random

IS : 456/ Drawings & approved bar bending schedule Approved drawing/bar bending schedule CPWD/Tech.Spec. CPWD/Tech.Spec. and and cons. cons. drawings drawings

Remarks

D*

11



Correlated MTC shall be verified. In the event of non submission of MTC or discrepancy in MTC , samples shall be selected by FQA for testing for PHYSICAL AND CHEMICAL properties.



√ To be checked at site. Steel collected from source should be free from excessive rust. To be stored as per Technical Specs. √

SR

FORM WORK

i

Check for form work condition, size, shapes,strengths,rigidity, tightness and smoothness of surface

As agreed/required

C

Physical

100%

CPWD/Tech.Spec. and cons. drawings

CPWD/Tech.Spec. and cons. Drawings

SR

ii

Inspection and acceptance of form work before concreting

As agreed/required

B

Physical/visual

100 % Prior to each concreting

CPWD/Tech.Spec. and cons. drawings

CPWD/Tech.Spec. and cons. Drawings

SR



Site Register / Pour card etc

INDICATIVE FQP FOR CIVIL WORKS

ANNEXURE - VI(A)

SUPPLIERS NAME AND ADDRESS

ITEM: Civil Work

LOGO

INDICATIVE FIELD QUALITY PLAN QP No: Rev No: 00

4

Date Page: Class of Check 5

Sub system: Civil Works Sl No

Activity and Operation

1 7.00

2 3 TESTINGS FOR ALL TYPES OF DESIGN MIX CONCRETE AND VOLUMETRIC

Characteristics

Instruments

Project: Package:

PB ,CB &KD COAL MINING PROJECT ADMINISTRATIVE BUILDING AT SIKRI

Contract No: Main Contractor: Type of Check

Quantum of Check

Reference Document

Acceptance Norms

6

7

8

9

Format of Records 10

D*

i

Submission of concrete mixdesign report

As agreed/required

A

Review

Once per source

CPWD/Tech.Spec. and cons. Drawings IS 10262, IS 456

CPWD/Tech.Spec. and cons. Drawings IS 10262, SR IS 456



ii

Approval of the concrete mix report

As agreed/required

A

Acceptance

Once per source

CPWD/Tech.Spec. and cons. Drawings IS 10262, IS 456

CPWD/Tech.Spec. and cons. Drawings IS 10262, SR IS 456



iii

Approval of the concrete mix report as per site trials & checking of slump & compressive strength witnessed by NTPC Representative

As agreed/required

A

Physical

CPWD/Tech.Spec. and cons. Drawings, IS 10262, SR IS 456 and other relevant IS codes



i

Calibration of measuring device for cement & water scales

As agreed/required

A

Calibration

At starting and thereafter every Tech.Spec. and cons. drawings three months IS:4925

ii

Calibration of measuring device for other than cement bag & water scales

As agreed/required

A

Calibration

At starting and thereafter every Tech.Spec. and cons. three months drawings IS:4926

i

Check of Batching mixing, conveying, placing, Compaction and curing of concrete.

As agreed/required

B

Physical

Randomly in each shift of concreting

CPWD/Tech.Spec. and cons. drawings

ii

Check for formwork condition, size, shapes, strengths, rigidity, tightness and smoothness of surface.

As agreed/required

B

Physical

Randomly prior to each concrete

CPWD/Tech.Spec. and cons. drawings

Workability Test

Slump Test

As agreed/required

B

Physical

One test every 2 hrs. from each CPWD/Tech.Spec. and cons. mixing plant Drawings & relevant IS Codes

CPWD/Tech.Spec. and cons. Drawings & relevant IS Codes

SR



10.00

Works Cube for testing 7 days/28 days compressive strength report

Works Cube test for 7 days/28 days compressive strength report

As agreed/required

A

Physical

One set of 6 cubes per 50cum concrete or part thereof for each grade of concrete

CPWD/Tech.Spec. and cons. Drawings & relevant IS Codes

CPWD/Tech.Spec. and cons. Drawings & relevant IS Codes

SR/TR



11.00

Precast Cement Concrete

i

Check of Batching mixing, conveying placing, compaction of concrete

As agreed/required

B

Physical

Randomly in each shift of concreting

CPWD/Tech.Spec. and cons. drawings

CPWD/Tech.Spec. and cons. Drawings

ii

Dimension of finish structure

As required

B

Measurement

100%

As per IS:456/CPWD/ NTPC Tech. specification.

SR

iii

Check surface finish cracks, rusting of steel marking storage etc.

As agreed/required

B

Visual

Randomly or more frequently as directed by EIC

CPWD/Tech.Spec. and cons. drawings

CPWD/Tech.Spec. and cons. Drawings

SR

v

Acceptance of erection of precast RCC element

As agreed/required

B

Physical

100%

CPWD/Tech.Spec. and cons. drawings

CPWD/Tech.Spec. And cons.drawings

SR

Acceptance of erection of precast cement concrete jali

As agreed/required

B

Physical

100%

CPWD/Tech.Spec. and cons. drawings

CPWD/Tech.Spec. And cons.drawings

SR

8.00

9.00

iii

12.00

Minimum 4 trials with each source or on every change of source

CPWD/Tech.Spec. and cons. Drawings, IS 10262, IS 456 and other relevant IS codes

Remarks 11

Calibration of Batching Plant Tech.Spec. and cons. drawings IS:4925 Tech.Spec. and cons. drawings IS:4926

SR



SR



CPWD/Tech.Spec. and cons. Drawings

SR



CPWD/Tech.Spec. and cons. drawings

SR

Execution of all concrete works

Precast Cement Concrete Jali

SR

Batch report, Curing register etc

The precast units shall be free from defects like honeycombing, reinforcement exposure and should have good finish. All relevant tests like workability, cube test shall be carried out as per IS 456 Same as applicable to cast in situ concrete. The grade of concrete used shall be as per the technical specification. If the material of the cast-in-situ concrete is already tested and part of the same is used for precast concrete, further testing is not required, otherwise testing is required for every 50 Cum. of Concrete.

INDICATIVE FQP FOR CIVIL WORKS

ANNEXURE - VI(A)

SUPPLIERS NAME AND ADDRESS

ITEM: Civil Work

LOGO

INDICATIVE FIELD QUALITY PLAN QP No: Rev No: 00

Sub system: Civil Works Sl No 1 13.00

Activity and Operation

Check for the materials of bitumen and water proofing materials Acceptance of damp proof course

ii

Check for the materials for expansion joints Acceptance of expansion joints including covering

ii

Dimensions

2.00

Compressive strength

3.00

Water absorption

4.00

Efflorescence

5.00

Check for mortar mixing and placing

V

Type of Check

Quantum of Check

Reference Document

Acceptance Norms

6

7

8

9

Format of Records 10

D*

Remarks 11

As agreed/required

A

Review of MTC / Each batch of TR delivery at site

As agreed/required

B

Physical

Random

CPWD/Tech.Spec. and cons. drawings

CPWD/Tech.Spec. And cons.drawings

SR/MTC

CPWD/Tech.Spec. and cons. drawings

CPWD/Tech.Spec. And cons.drawings

SR

CPWD/Tech.Spec. and cons. drawings CPWD/Tech.Spec. and cons. drawings

CPWD/Tech.Spec. And cons.drawings CPWD/Tech.Spec. And cons.drawings



-

A

Review of MTC

As agreed/required

B

Acceptance

As agreed/required

B

Physical

Each batch of delivery at site Randomly for each joints

SR/MTC



SR

Brick work/Brick Tiles/Ash Bricks

1.00

6.00

4

Contract No: Main Contractor:

Expansion Joints

i

IV

Instruments 3

PB ,CB &KD COAL MINING PROJECT ADMINISTRATIVE BUILDING AT SIKRI

Damp Proof Course

i

14.00

Characteristics

2

Date Page: Class of Check 5

Project: Package:

Check for finishing of joints vertically and curing during execution Precast Flyash/Cement concrete tiles/CC kerb stones and interlocking

As agreed/required

A

Random

As per constr drawing

As per constr drawing

SR

Physical

As per relevant IS code/ One sample for 30,000 nos. or part thereof

CPWD/Tech.Spec. and cons. Drawings/IS:12894/Relevant IS Code

CPWD/Tech.Spec. and cons. SR/TR Drawings/IS:12894/Relev ant IS Code

CPWD/Tech.Spec. and cons. drawings

CPWD/Tech.Spec. And cons.drawings

SR

CPWD/Tech.Spec. and cons. drawings

CPWD/Tech.Spec. And cons.drawings

SR

As agreed/required

B

Physical

Random in each shift

As agreed/required

B

Physical

Random in each shift

1.00

Check for compressive strength

As agreed/required

A

Review of MTC / Test report

Each batch of delivery at site

CPWD/Tech.Spec. and cons. Drawings, relevant IS code

CPWD/Tech.Spec. and cons. Drawings, relevant SR/MTC IS code

2.00

Check for the surface finish, colour for each lot of delivery from approved source

As agreed/required

B

Physical / Acceptance

Random as per Tech. Spec.

CPWD/Tech.Spec. and cons. Drawings, relevant IS code

CPWD/Tech.Spec. and cons. Drawings, relevant SR IS code

3.00

Acceptance for laying and finishing

As agreed/required

B

Physical / Acceptance

Random

CPWD/Tech.Spec. and cons. Drawings, relevant IS code

CPWD/Tech.Spec. and cons. Drawings, relevant SR IS code

√ √ √ √



INDICATIVE FQP FOR CIVIL WORKS

ANNEXURE - VI(A)

SUPPLIERS NAME AND ADDRESS

ITEM: Civil Work

LOGO

INDICATIVE FIELD QUALITY PLAN QP No: Rev No: 00

Sub system: Civil Works Sl No 1 VI

1.00

2.00 i

Activity and Operation 2 Door, Windows, ventilator & grill

iii

Flush Door shutter

As agreed/required

Contract No: Main Contractor: Type of Check

Quantum of Check

Reference Document

Acceptance Norms

6

7

8

9

A

Review of MTC/Physical

A

Physical

Every 1 cum or part thereof

B

Physical

Random for each installation

As agreed/required

A

Lab

As agreed/required

A

Physical

Format of Records 10

D*

SR/MTC/T R



SR



CPWD/Tech.Spec. and cons. drawings

CPWD/Tech.Spec. and cons. drawings

CPWD/Tech.Spec. and cons. drawings CPWD/Tech.Spec. and cons. drawings

CPWD/Tech.Spec. And cons.drawings CPWD/Tech.Spec. And cons.drawings

As per CPWD specifications

CPWD/Tech.Spec. and cons. drawings

CPWD/Tech.Spec. And cons.drawings

SR



One sample for each section for each lot of delivery

CPWD/Tech.Spec. and cons. Drawings

CPWD/Tech.Spec. And cons.drawings

SR



CPWD/Tech.Spec. And cons.drawings

SR

For each batch of delivery

Remarks 11

Factory Inspection-PDI is to be done by FQA where ever applicable

Moisture content Check for dimensions, surface finish End emersion test, knife test, adhesion test

Electrical Moisture meter as per IS 287 As agreed/required

SR PDI is to be done by FQA where ever applicable

Shelves of Wardrobes and showcases Check for the material is as per Tech Spec and from NTPC approved source Acceptance of fixing after completion

i ii

As agreed/required

B

Acceptance

100%

CPWD/Tech.Spec. and cons. Drawings

As agreed/required

A

Visual and Physical

Once sample for each section for each lot of delivery

CPWD/Tech.Spec. and cons. drawings

CPWD/Tech.Spec. And cons.drawings

SR

CPWD/Tech.Spec. And cons.drawings

SR

Pelmets Check for the material is as per Tech Spec, Drawing and from NTPC approved source Acceptance of fixing after completion

i ii 5.00

4

PB ,CB &KD COAL MINING PROJECT ADMINISTRATIVE BUILDING AT SIKRI

Wood Work Timber Wood work in frames

4.00

Instruments 3

Check for the materials/items for all types of Timber, flush door, particle doors, Review of MTC/Make or/and Aluminium doors, Fire proof doors, Physical checks, test reports, window fittings, Anodized aluminium Factory inspections works, Mortice locks, Automatic operating systems etc received at site

ii

3.0O

Characteristics

Date Page: Class of Check 5

Project: Package:

As agreed/required

B

Physical

Random

CPWD/Tech.Spec. and cons. drawings



M.S. Grills

i

Check for material for section and weight is as per Tech Spec and procured from NTPC /EIC approved source

As agreed/required

A

Physical

One sample for each section for each lot of delivery

CPWD/Tech.Spec. and cons. drawings

CPWD/Tech.Spec. And cons.drawings

SR

ii

Check for fabrication works and is done at approved workshop

As agreed/required

B

Physical

Random

CPWD/Tech.Spec. and cons. drawings

CPWD/Tech.Spec. And cons.drawings

SR

Acceptance of fixing of MS-grill

As agreed/required

B

Physical

Random

CPWD/Tech.Spec. and cons. drawings

CPWD/Tech.Spec. And cons.drawings

SR

6.00

Fitting and fixtures- Aluminium or Mild Steel, Stainless Steel sliding door bolts, tower bolts, pull bolts lock, MS handles, Safety chains, Brass locks, Brass Latch, Hydraulic floor spring and door stopper/closer etc.

Check for conformance with relevant IS Code/Tech Spec/BOQ/ CPWD Specs and are from NTPC approved source

As agreed/required

A

Physical and acceptance

As per CPWD Spec/IS Code

CPWD/Tech.Spec. and cons. Drawings/IS Code

CPWD/Tech.Spec. and cons. Drawings/IS Code

SR/MTC/T R



7.00

Mortice Locks

Testing of spring

As agreed/required

B

Lab

100 no's or part thereof

CPWD/Tech.Spec. and cons. drawings

CPWD/Tech.Spec. And cons.drawings

SR



8.00

Float/Frosted glass A

Physical and Review of MTC

Each lot of delivery at site



Physical

Each lot of delivery at site

CPWD/Tech.Spec. And cons. drawings CPWD/Tech.Spec. And cons. drawings

SR/MTC

B

CPWD/Tech.Spec. and cons. drawings CPWD/Tech.Spec. and cons. drawings

SR



iii

i

Check for Material

ii

Check for the dimension and Thickness of glass

As agreed/required As agreed/required



INDICATIVE FQP FOR CIVIL WORKS

ANNEXURE - VI(A)

SUPPLIERS NAME AND ADDRESS

ITEM: Civil Work

LOGO

INDICATIVE FIELD QUALITY PLAN QP No: Rev No: 00

Sub system: Civil Works Sl No 1 VII 1.00

i

Activity and Operation 2

Characteristics

Instruments 3

4

Date Page: Class of Check 5

Project: Package:

PB ,CB &KD COAL MINING PROJECT ADMINISTRATIVE BUILDING AT SIKRI

Contract No: Main Contractor: Type of Check

Quantum of Check

Reference Document

Acceptance Norms

6

7

8

9

Format of Records 10

Check for Materials

Check for source as per NTPC approved vendor list, Mechanical & chemical properties

As agreed/required

A

Physical and MTC Each lot of delivery Review

Technical Specification Technical Specification and and Construction Construction Drawings /Relevant IS Drawings /Relevant IS

MTC

ii

As agreed/required

A

Physical & visual

Random

CPWD/Tech.Spec. and cons. drawings/Relevant IS

iii

Acceptance after erection

As agreed/required

B

Physical & acceptance

100%

CPWD/Tech.Spec. and cons. drawings/Relevant IS

CPWD/Tech.Spec. and cons. drawings/Relevant SR IS

As agreed/required

B

Physical

Random for each batch of delivery

CPWD/Tech.Spec. and cons. drawings

CPWD/Tech.Spec. and cons. drawings

SR

As agreed/required

B

Physical & acceptance

100%

CPWD/Tech.Spec. and cons. drawings

CPWD/Tech.Spec. And cons.drawings

SR

Check for surface finish and thickness of plate of rolling shutters of approved make. Acceptance for Rolling Shutters after fixing

ii

Check for materials

Checking of works

iv 4.00 i ii



Welding Process shall be as per CPWD or approved NTPC / LLOYODS / BVQI / TUV APPROVED WPS / PQR that are meeting the technical specification requirements are also acceptable.



PDI is to be done by FQA where ever applicable

Steel / Glazed Doors, windows and T-Iron Frames Sections

ii

iii



Rolling Shutters

i

i

11

Structural steel works in Built up sections for Trusses and framed work

CPWD/Tech.Spec. and cons. drawings/Relevant SR IS

3.00

Remarks

STEEL WORKS

Check for dimension, Thickness, welding and finishing of sections

2.00

D*

A

Review of MTC for 20 MT or part thereof each delivery

CPWD/Tech.Spec. and cons. Drawings

CPWD/Tech.Spec. And cons.drawings

SR/MTC



As agreed/required

A

Review of MTC for Random for each delivery each delivery

CPWD/Tech.Spec. and cons. drawings

CPWD/Tech.Spec. and cons. drawings

SR/MTC



As agreed/required

B

Random

CPWD/Tech.Spec. and cons. drawings

CPWD/Tech.Spec. And cons.drawings

SR

Random

CPWD/Tech.Spec. and cons. drawings

CPWD/Tech.Spec. And cons.drawings

SR

CPWD/Tech.Spec. and cons. drawings

CPWD/Tech.Spec. and cons. drawings

SR/MTC

CPWD/Tech.Spec. and cons. drawings

CPWD/Tech.Spec. And cons.drawings

SR

Tensile strength and Bend test Check for shape tolerances thickness, welding & finishing of sections Acceptance of steel glazed doors, windows and T-iron shapes sections after fixing Acceptance of fixing after completion

As agreed/required

B

As agreed/required

A

Physical & acceptance Acceptance

Pressed Steel doors and frames Check for shape, tolerances, thickness, welding & finishing of sections Acceptance of pressed steel glazed doors after fixing

As agreed/required

B

Review of MTC for Random for each delivery each delivery Physical & acceptance

Random



INDICATIVE FQP FOR CIVIL WORKS

ANNEXURE - VI(A)

SUPPLIERS NAME AND ADDRESS

ITEM: Civil Work

LOGO

INDICATIVE FIELD QUALITY PLAN QP No: Rev No: 00

4

Date Page: Class of Check 5

Sub system: Civil Works Sl No 1 5.00

Activity and Operation

Characteristics

2 3 Welded built-up sections for Hand rails using MS Tubular/ERW tubular pipes and GI Pipes

Instruments

Type of Check

Quantum of Check

Reference Document

Acceptance Norms

6

7

8

9

Check for material is as per Technical specification / BOQ and from NTPC approved sources

As agreed/required

A

ii

Tensile strength and Bend test, Flattening Test

As agreed/required

A

iii

Acceptance of welded built-up sections/framed work after fixing/erection

As agreed/required

B

Physical & acceptance

Check for material as per IS:3614(II)

As agreed/required

A

Acceptance

PVC coated chain link fencing , Welded wire mesh, Reinforced barbed tape

As agreed / required

A

Review of MTC

Fire Resistance Doors

7.00

Fencing and Gates

Review of MTC for Random for each delivery each delivery

SR / MTC



Random for each type of sections/framed work

CPWD/Tech.Spec. and cons. drawings

CPWD/Tech.Spec. and cons. drawings

SR

Random for each delivery as per IS:3614(II)

Tech.Spec. and cons.drawings

Tech.Spec. and cons.drawings

SR / MTC / TR



PDI to be done by FQA where ever applicable

Each batch of delivery

CPWD/Tech.Spec. and cons. drawings

CPWD/Tech.Spec. and cons. drawings

SR/MTC



Mfr.’s T.C. shall be correlated with the consignment received.

CPWD/Tech.Spec. and cons. drawings CPWD/Tech.Spec. and cons. drawings

CPWD/Tech.Spec. and cons. drawings CPWD/Tech.Spec. and cons. drawings

Random for each delivery

Tech.Spec. and cons. drawings

Tech.Spec. and cons. drawings

SR

100%

CPWD/Tech.Spec. and cons. drawings

CPWD/Tech.Spec. and cons. drawings

SR

CPWD/Tech.Spec. and cons. drawings

CPWD/Tech.Spec. and cons. drawings

SR/MTC



SR



Physical

Random for Each installation

iii

Acceptance of the installation and working

As agreed/required

B

Physical

Random for Each installation

Check for gauge and dimensions and procured from NTPC approved source

As agreed/required

A

Acceptance

Check for fixing circular cast iron box for ceiling fan clamps

As agreed/required

C

Physical

As agreed/required

A

As agreed/required

B

Physical

100%

CPWD/Tech.Spec. and cons. Drawings, approved painting scheme

Acceptance of finishing

As agreed/required

B

Physical

Random

CPWD/Tech.Spec. and cons. Drawings, approved painting scheme

i

Check for execution of concreting

As agreed/required

B

Physical

Random in each shift

Tech.Spec. and cons. drawings

ii

Check for providing and fixing glass/PVC stops rejoints

As agreed/required

B

Physical

100%

CPWD/Tech.Spec. and cons. drawings

iii

Check for laying polishing, cutting, finishing to terrazzo marble clip flooring

As agreed/required

B

Physical

Random in each shift

CPWD/Tech.Spec. and cons. drawings

iv

Acceptance of lines, levels and finishing

As agreed/required

B

Physical

100%

CPWD/Tech.Spec. and cons. drawings

Check for the Materials and accessories

ii

iii

VIII 1.00

Synthetic enamel and all types of primer and paints, check for shade, type from brand and manufacturers approved by NTPC/EIC Preparation of surfaces, application of paint and finishing as per approved painting scheme

Welding process shall be as per CPWD specification. Galvanizing shall be as per the technical specification requirement.

CPWD/Tech.Spec. and cons. drawings

B

i

11

CPWD/Tech.Spec. and cons. drawings

Review of MTC / TC for each 10MT and part thereof delivery

As agreed/required

10.00

Remarks



Check for alignments, erection painting, DFT etc

Circular / Hexagonal Cast Iron or M.S. Steel Box for Ceiling Fan Clamp Painting of Steel works

D*

SR/MTC

ii

9.00

10

CPWD/Tech.Spec. and cons. drawings

Check for Materials for fencing and gates

Galvanized Chicken Wire Mash

Format of Records

CPWD/Tech.Spec. and cons. drawings

i

8.00

PB ,CB &KD COAL MINING PROJECT ADMINISTRATIVE BUILDING AT SIKRI

Contract No: Main Contractor:

i

6.00

Project: Package:

Physical/ Review of Each delivery MTC

CPWD/Tech.Spec. and cons. Drawings, approved painting scheme CPWD/Tech.Spec. and cons. Drawings, approved painting scheme

SR SR

Painting scheme of steel structures shall be submitted and got approved by EIC.

SR

FLOORING & ALLIED WORKS Cement Concrete Flooring Tech.Spec. and cons. drawings CPWD/Tech.Spec. and cons. drawings CPWD/Tech.Spec. and cons. drawings CPWD/Tech.Spec. and cons. drawings

SR SR

SR

SR

INDICATIVE FQP FOR CIVIL WORKS

ANNEXURE - VI(A)

SUPPLIERS NAME AND ADDRESS

ITEM: Civil Work

LOGO

INDICATIVE FIELD QUALITY PLAN QP No: Rev No: 00

Sub system: Civil Works Sl No

Activity and Operation

1 2.00

2 Acid and or Alkali Resistance tile

Characteristics

Instruments 3

4

Date Page: Class of Check 5

Type of Check

Quantum of Check

Reference Document

Acceptance Norms

6

7

8

9

i

As agreed/required

A

ii

Acceptance of lines, alkalis and finishing

As agreed/required

B

Physical

As agreed/required

B

Visual & Physical

i

Kota stone, Granite & Marble Work & other stone work Check for dimensions, quality, Checking of materials texture thickness colour, strains, cracks

ii iii

Moisture absorption Checking of works

iv

Acceptance for cutting, polishing and finishing

v

4.00 i

Check for mortar mixing laying, jointing and finishing Check for prepared surface, laying and joints

Ceramic Glazed Wall and Floor Tiles, Polished vitrified floor tiles Check for the tiles from NTPC approved sources and are as per specification

Review of MTC for Each delivery each delivery

Random for each batch of delivery received at site

CPWD/Tech.Spec. and cons. drawings

CPWD/Tech.Spec. And cons.drawings

CPWD/Tech.Spec. and cons. drawings CPWD/Tech.Spec. and cons. drawings CPWD/Tech.Spec. and cons. drawings

CPWD/Tech.Spec. And cons.drawings CPWD/Tech.Spec. And cons.drawings CPWD/Tech.Spec. and cons. drawings

CPWD/Tech.Spec. and cons. drawings

CPWD/Tech.Spec. and cons. drawings

SR

SR

Random

As agreed/required

B

Physical

Random

As agreed/required

B

Physical

100%

As agreed/required

A

Physical & review Each batch of delivery of MTC

CPWD/Tech.Spec. and cons. drawings

CPWD/Tech.Spec. and cons. drawings

Review of MTC/TR 3000 nos. or part thereof. for each delivery

CPWD/Tech.Spec. and cons. Drawings/ Relevant IS Codes

CPWD/Tech.Spec. and cons. Drawings/ Relevant SR/TR IS Codes

C

Physical

iv

Acceptance for curing and finishing

As agreed/required

B

Acceptance

Random

CPWD/Tech.Spec. and cons. drawings

100%

CPWD/Tech.Spec. and cons. drawings

CPWD/Tech.Spec. and cons. drawings CPWD/Tech.Spec. and cons. drawings

Remarks 11



SR

Physical

As agreed/required

D*

SR

Physical

Check for prepared surface, laying and joints

SR



SR SR





In case of non submission of MTC, tests specified in CPWD Specs to be done in Third party Lab

SR SR

ROOFING Painting of roof with hot bitumen Review of MTC for Each delivery each delivery

CPWD/Tech.Spec. and cons. drawings

CPWD/Tech.Spec. and cons. drawings

SR/MTC

CPWD/Tech.Spec. and cons. drawings

CPWD/Tech.Spec. and cons. drawings

SR

Physical

Each lot of delivery as specified CPWD/Tech.Spec. and cons. at Chapter -12 of CPWD drawings Specifications

CPWD/Tech.Spec. and cons. drawings

SR

Physical

As specified at Chapter -12 of CPWD Specifications

CPWD/Tech.Spec. and cons. drawings

CPWD/Tech.Spec. and cons. drawings

SR

Random in each shifts

CPWD/Tech.Spec. and cons. drawings

Random in each shifts

CPWD/Tech.Spec. and cons. drawings

CPWD/Tech.Spec. and cons. drawings CPWD/Tech.Spec. and cons. drawings

i

Check for the material

As agreed/required

A

ii

Acceptance for the execution of painting of roof with hot bitumen

As agreed/required

B

Acceptance

Mandatory Test for brickwork on as specified at Chapter -6 of CPWD Specifications

As agreed/required

A

As agreed/required

A

iv

CPWD/Tech.Spec. and cons. drawings

B

iii

iii

100%

A

A

ii

SR/MTC

As agreed/required

As agreed/required

i

10

As agreed/required

Water absorption test, impact strength, chemical resistance test, crazing test

2.00

CPWD/Tech.Spec. and cons. drawings

CPWD/Tech.Spec. and cons. drawings CPWD/Tech.Spec. and cons. drawings

Format of Records

Every 50 Sqm or part thereof

ii

IX 1.00

PB ,CB &KD COAL MINING PROJECT ADMINISTRATIVE BUILDING AT SIKRI

Contract No: Main Contractor:

Check for lines and alkalis resistance cement as per IS:4457 / Tech. Specs

3.00

Project: Package:

100%



Paving over Mumty Roofs with Brick Tiles

Mortars - Mandatory Test on as specified at Chapter -3 of CPWD Specifications Check for Mortar mixing and placing Check for finishing of joints verticality and curing during execution

As agreed/required As agreed/required

B B

Physical Acceptance

SR SR

INDICATIVE FQP FOR CIVIL WORKS

ANNEXURE - VI(A)

SUPPLIERS NAME AND ADDRESS

ITEM: Civil Work

LOGO

INDICATIVE FIELD QUALITY PLAN QP No: Rev No: 00

Sub system: Civil Works Sl No

Activity and Operation

1 3.00

2 Rain Water Spouts (GI/CI/PVC)

i

ii

iii

X 1.00 (i)

FINISHING AND ALLIED WORKS PLASTERING MATERIALS- SAND FOR PLASTERING

a

Check for Materials- Sand, Wire net

Characteristics

Instruments

Date Page: Class of Check 5

PB ,CB &KD COAL MINING PROJECT ADMINISTRATIVE BUILDING AT SIKRI

Contract No: Main Contractor: Type of Check

Quantum of Check

Reference Document

Acceptance Norms

6

7

8

9

3

4

Making of khurras-Check for the thickness of PVC sheet Check for rain Water pipes, fitting/accessories, pipes confirming to Relevant IS/BOQ, clips sealing ring and material from NTPC approved source/brand Check for rain water pipe GI/caste iron grating diameter and weight

As agreed/required

B

Physical

As agreed/required

B

As agreed/required

As agreed/required

Mortars - Mandatory Test on as specified at Chapter -3 of CPWD Specifications

Project: Package:

Format of Records 10

Random

CPWD/Tech.Spec. and cons. drawings

CPWD/Tech.Spec. and cons. drawings

SR

Physical

Random

CPWD/Tech.Spec. and cons. Drawings/BOQ/ Relevant IS

CPWD/Tech.Spec. and cons. Drawings/BOQ/ Relevant IS

SR



B

Physical

Random

CPWD/Tech.Spec. and cons. Drawings

CPWD/Tech.Spec. and cons. Drawings

SR



A

Physical

As specified at Chapter -3 of CPWD Specifications

CPWD/Tech.Spec. and cons. drawings

CPWD/Tech.Spec. and cons. drawings

SR/TR

CPWD/Tech.Spec. and cons. Drawings/ Relevant SR IS Code CPWD/Tech.Spec. and cons. Drawings/ Relevant SR IS Code CPWD/Tech.Spec. and cons. Drawings/ Relevant SR/MTC IS Code

b

Deleterious Material

As agreed / required

B

Physical

Once per source

CPWD/Tech.Spec. and cons. Drawings/ Relevant IS Code

c

Grading

As agreed / required

B

Physical

50 Cum./or part thereof

CPWD/Tech.Spec. and cons. Drawings/ Relevant IS Code

d

Galvanized hexagonal wire netting for lath plastering

As agreed / required

A

Review of MTC

Each batch of delivery

CPWD/Tech.Spec. and cons. Drawings/ Relevant IS Code

As agreed/required

B

Physical

Random in each shifts

CPWD/Tech.Spec. and cons. drawings

CPWD/Tech.Spec. and cons. drawings

SR

As agreed/required

B

Physical

Random in each shifts

CPWD/Tech.Spec. and cons. drawings

CPWD/Tech.Spec. and cons. drawings

SR

As agreed / required

B

Visual / Physical Random in each shift

CPWD/Tech.Spec. and cons. Drawings, IS: 1661

CPWD/Tech.Spec. and SR cons. Drawings, IS: 1661

CPWD/Tech.Spec. and cons. drawings CPWD/Tech.Spec. and cons. drawings

CPWD/Tech.Spec. and cons. drawings CPWD/Tech.Spec. and cons. drawings

(ii)

Remarks 11

Table -I of IS:1542

Checks for Plastering Works Check for Mortar mixing and placing

a

Check for finishing of joints verticality curing and thickness during execution Check for defects and the remedial measure for bond filler , blistering , cracking and crazing , efflorescence and irregularity of surface

b

c

d

Trueness of plastering system

As agreed/required

B

Visual/Physical

e

Acceptance of Grooves and finishing

As agreed/required

B

Acceptance

i

Check for the Materials - Glass Reinforced Gypsum (GRG), Prepainted coil coated steel false ceiling system etc from NTPC approved Sources

As agreed / required

A

Physical and Review of MTC

Each batch of delivery

As per relevant IS and As per relevant IS and Tech. Specs, Tech. Specs, CPWD / CPWD / Manufacturer's TC Manufacturer's TC

ii

Fixing and erection

As agreed / required

B

Physical / visual

Random

As per relevant IS and As per relevant IS and Tech. Specs, Tech. Specs, CPWD / CPWD / Manufacturer's TC Manufacturer's TC

2.00

D*

Random in each shifts Random

SR SR

FALSE CEILING

SR/MTC



All supports , hangers , accessories shall be as per Tech. Specifications/ approved manufacturer's recommendations

INDICATIVE FQP FOR CIVIL WORKS

ANNEXURE - VI(A)

SUPPLIERS NAME AND ADDRESS

ITEM: Civil Work

LOGO

INDICATIVE FIELD QUALITY PLAN QP No: Rev No: 00

Sub system: Civil Works Sl No 1 3.00

i

Activity and Operation 2

Check for the Materials and accessories

iii

XI

Instruments 3

4

PB ,CB &KD COAL MINING PROJECT ADMINISTRATIVE BUILDING AT SIKRI

Contract No: Main Contractor: Type of Check

Quantum of Check

Reference Document

Acceptance Norms

6

7

8

9

Format of Records 10

Remarks

D*

11



Mfr.’s T.C. shall be correlated with the consignment received.

Painting System

ii

5.00

Characteristics

Date Page: Class of Check 5

Project: Package:

Resin bonded Decorative Textured coating

White wash, distemper and all types of primer and paints, check for shade, type from brand and manufacturers approved by NTPC/EIC

As agreed/required

A

Review of MTC

Preparation of surfaces, application of paint and finishing

As agreed/required

B

Physical

Acceptance of finishing

As agreed/required

B

Check for material from NTPC approved source

As agreed/required

A

Lab

A

Physical

CPWD Spec

CPWD/Tech.Spec. and cons. drawings

As agreed/required

B

Physical

CPWD Spec.

CPWD/Tech.Spec. and cons. drawings

CPWD/Tech.Spec. and cons. drawings CPWD/Tech.Spec. and cons.drawings

Acceptance

Randomly for Each batch of delivery.

CPWD/Tech.Spec. and cons. drawings

CPWD/Tech.Spec. and cons. drawings

SR/MTC

Random

CPWD/Tech.Spec. and cons. drawings

CPWD/Tech.Spec. and cons. drawings

SR

Random

CPWD/Tech.Spec. and cons. drawings

CPWD/Tech.Spec. and cons. drawings

SR

CPWD/Tech.Spec. and cons. drawings and BOQ

CPWD/Tech.Spec. and SR/MTC cons. drawings and BOQ

Physical & review Random in each of MTC delivery



ROAD WORKS (if applicable)

1.00

Mandatory Test for Road Work

2.00

Sub-Grade Preparation

3.00

Water Bound Macadam

Mandatory Test for Road Work on as specified at Chapter -16 of CPWD Specifications Check for consolidation and surface regularity

SR/TR SR



i

Check for spreading of aggregates, screening, rolling, watering and consolidation

As agreed/required

B

Physical

Random in each shift as per CPWD Spec.

CPWD/Tech.Spec. and cons. Drawings

CPWD/Tech.Spec. and cons. Drawings

SR

ii

Acceptance for surfaces evenness after laying each grade.

As agreed/required

B

Physical

Random

CPWD/Tech.Spec. and cons. Drawings

CPWD/Tech.Spec. and cons. Drawings

SR

Tests specified in Section 900 of MOSRTH Specs

As agreed/required

A

Physical

As per Section 900 of MOSRTH specification

Tech Specs and Const. Drawings, Section 900 of MOSRTH specification,

Tech Specs and Const. Drawings, Section 900 of SR / TR MOSRTH specification,



Check for Levels, Width of pavement & position of paving edges, Pavement thickness, Alignment of joints, width, depth of dowel grooves, Surface accuracy, Alignment of Dowel bars & their accuracy / tie bars, Texture Depth.

As agreed/required

B

Physical

Random in each shift

CPWD/Tech.Spec. and cons. drawings

CPWD/Tech.Spec. and cons. drawings



3.00

WMM & GSB

4.00

Cement Concrete Pavements

4.10

Levels, alignment & texture

4.20 i ii iii iv

Quality of material and concrete Cement [Refer checks of cement as per S. No.(B).(III). (1)] Coarse & fine aggregate [Refer checks of coarse & fine aggregate as per S. Water [Refer checks of water as per S. No..(B).(III). (4)] Concrete

SR

INDICATIVE FQP FOR CIVIL WORKS

ANNEXURE - VI(A)

SUPPLIERS NAME AND ADDRESS

ITEM: Civil Work

LOGO

INDICATIVE FIELD QUALITY PLAN QP No: Rev No: 00

Sub system: Civil Works Sl No 1

Activity and Operation 2

a

Characteristics 3 Submission & Approval of Design mix concrete and volumetric mixer concrete [Refer checks as per S. No.(B)(III).)

Instruments 4

Date Page: Class of Check 5

Project: Package:

PB ,CB &KD COAL MINING PROJECT ADMINISTRATIVE BUILDING AT SIKRI

Contract No: Main Contractor: Format of Records

Type of Check

Quantum of Check

Reference Document

Acceptance Norms

6

7

8

9

10

D*

CPWD/Tech.Spec. and cons. drawings

CPWD/Tech.Spec . and cons. drawings

SR/TR



As agreed/required

A

Physical

I) For Flexural Strength of Concrete: One test of sample consisting of eight specimen for every 30 cum of concrete as specified at chapter 16 of CPWD Spec. or as directed by EIC. II)Compressive strength: [Refer checks as per S. No.(B)(III).(8)(iii)]

Workability - Slump test

As agreed/required

B

Physical

One TEST every 2 hrs. from each mixing plant or directed by the Engineer-in-Charge.

CPWD/Tech.Spec. and cons. Drawings

CPWD/Tech.Spec. and cons. Drawings

SR



1.00

Check for size and surfaces, finish of all sanitary items and fixtures from NTPC approved sources

As agreed/required

B

Physical

100% after delivery as per CPWD spec.

CPWD/Tech.Spec. and cons. drawings

CPWD/Tech.Spec. and cons. drawings

SR



2.00

Acceptance of installations of all sanitary items and fixtures, Grooves and finishing

As agreed/required

B

Physical

Randomly for Each type of Installation

CPWD/Tech.Spec. and cons. drawings

CPWD/Tech.Spec. and cons. drawings

SR

i

Check for material from NTPC approved source, Check for size and surface, finish of pipes, Workmanship and finish

As agreed/required

B

Visual

Random in each shift as per CPWD spec.

CPWD/Tech.Spec. and cons. Drawings

CPWD/Tech.Spec. and cons. Drawings

SR

ii

Unit weight and dimension

As agreed/required

B

Physical

Random in each shift as per CPWD spec.

CPWD/Tech.Spec. and cons. Drawings

CPWD/Tech.Spec. and cons. Drawings

SR



iii

Leakage checking

As agreed/required

C

Physical

Randomly for Each type of Installation

CPWD/Tech.Spec. and cons. Drawings

CPWD/Tech.Spec. and cons. Drawings

SR



As agreed/required

B

Physical / MTC Review

Make verification for each consignment delivery / as specified in CPWD spec.

CPWD/Tech.Spec. and cons. Drawings

CPWD/Tech.Spec. and cons. Drawings

SR / MTC



As agreed/required

B

Acceptance

Random for each set

CPWD/Tech.Spec. and cons. Drawings

CPWD/Tech.Spec. and cons. Drawings

SR

b

Strength of concrete

c

d

Execution of concrete for road work [Refer checks as per S. No..(B).(III). (9)]

XII

SANITARY INSTALLATION

3.00

4.00

i

ii

Remarks 11

SCI, S&S, PVC Pipes, appliances & Fittings

Water Supply, GI Pipes and all types of fittings Check for size and surfaces, finish of all water supply, GI pipes and fittings from NTPC approved source Acceptance of installation of all water supply GI pipes and fittings

Galvanizing shall be as per the technical specification / BOQ

INDICATIVE FQP FOR CIVIL WORKS

ANNEXURE - VI(A)

SUPPLIERS NAME AND ADDRESS

ITEM: Civil Work

LOGO

INDICATIVE FIELD QUALITY PLAN QP No: Rev No: 00

Sub system: Civil Works Sl No

Activity and Operation

1 5.00

2 Polyethylene water storage tank.

Characteristics

Instruments

Date Page: Class of Check 5

Type of Check

Quantum of Check

Reference Document

Acceptance Norms

6

7

8

9

4

i

Check for material of tanks from NTPC approved sources

As agreed/required

A

ii

Acceptance of installation and fittings

As agreed/required

B

Acceptance

i

Check for material from NTPC approved source, Check for size and surface, finish of pipes

As agreed/required

A

ii

Testing of joints

iii

Acceptance of installation of pipes

2.00

Review of MTC for Each lot of delivery as per each delivery CPWD spec.

SR

100%

CPWD/Tech.Spec. and cons. Drawings

CPWD/Tech.Spec. and cons. Drawings

SR

Physical

Random

CPWD/Tech.Spec. and cons. drawings

CPWD/Tech.Spec. and cons. drawings

SR

B

Physical

100%

B

Acceptance

CPWD/Tech.Spec. and cons. drawings CPWD/Tech.Spec. and cons. drawings

CPWD/Tech.Spec. & cons. drawings CPWD/Tech.Spec. & cons. drawings

CPWD/Tech.Spec. and cons. Drawings

CPWD/Tech.Spec. and cons. Drawings

SR

CPWD/Tech.Spec. and cons. drawings

CPWD/Tech.Spec. and cons. drawings

SR

CPWD/Tech.Spec. and cons. drawings

CPWD/Tech.Spec. and cons. drawings

SR

CPWD/Tech.Spec. and cons. drawings

CPWD/Tech.Spec. and cons. drawings

SR

CPWD/Tech.Spec. and cons. drawings

SR/MTC

CPWD/Tech.Spec. and cons. drawings

SR

D*

Remarks 11



DRAINAGE SW Pipes & RCC Pipes

As agreed/required As agreed/required

Random

SR



SR

CI cover & Frames/SFRC Covers As agreed/required

A

ii

Acceptance of installation of CI covers and frame

As agreed/required

B

1.00

Check for section/fixtures, dimensions and material is from NTPC approved source

As agreed/required

A

2.00

Acceptance of using after completion

As agreed/required

B

Acceptance

Random

As agreed/required

A

Physical and review of MTC for each delivery

Once sample from each section CPWD/Tech.Spec. and for each lot of delivery cons. drawings

As agreed/required

B

Physical

Review of MTC for Each lot of delivery as per each delivery CPWD spec.

Acceptance

Random



Aluminium Work Physical and Once for each section of each review of MTC for lot of delivery each delivery



Water Proofing Check for water proofing compound/blown/residual bitumen PVC sheet, PVC water proofing from NTPC approved source Acceptance of water proofing system - Application, fixing, laying

1.00

2.00

Random

CPWD/Tech.Spec. and cons. drawings

NOTE: THIS FIELD QUALITY PLAN SHALL BE READ IN CONJUNCTION WITH THE REQUIREMENTS OF NTPC TECHNICAL SPECIFICATIONS, BOQ AND CONSTRUCTION DRAWINGS. DOC. NO.: LEGEND: D * Records, identified with “Tick” (√) shall be essentially included by supplier in QA documentation. REV No:

Subsupplier

10

CPWD/Tech.Spec. and cons. Drawings

Check for CI and SFRC covers and frames as per IS:1726 and IS:12592 from NTPC approved sources

XV

Format of Records

CPWD/Tech.Spec. and cons. Drawings

i

XIV

PB ,CB &KD COAL MINING PROJECT ADMINISTRATIVE BUILDING AT SIKRI

Contract No: Main Contractor:

3

XIII 1.00

Project: Package:

Main-supplier Signature

Legend to be used: Class # : A = Critical, B=Major, C=Minor; SR, TR, MTC, LB Categorization Witnessing & Accepting (As per NTPC QA&I System) Category ‘A’ FQA Engineer in association with Executing Engineer, Category ‘B’ Executing Engineer, Category ‘C’ Executing Engineer; SR = Site Register , TR= Test Report, MfrTC = Manufacturer's Test Certificate



9579-364-QVC-G-001 00

For NTPC USE REVIEWED BY

APPROVED BY

APPROVAL SEAL

INDICATIVE FQP FOR CIVIL WORKS

SUPPLIERS NAME AND ADDRESS:

INDICATIVE FIELD QUALITY PLAN ITEM : STRUCTURAL STEEL

LOGO

ANNEXURE – VI(B)

QP NO. : REV. NO .: DATE :

SUB-SYSTEM : Fabrication & Erection Works

0

PAGE :

PROJECT: PACKAGE: CONTRACT No. MAIN CONTRACTOR

PB , CB & KD COAL MINING ADMINISTRATIVE BUILDING

S.N

ACTIVITY & OPERATION

Characteristics

Instrument

Class of check

Type of Check

Quantum of Check

Reference Document

Acceptance Norm

1

2

3

4

5

6

7

8

9

B

Visual

Each plate/ Section

1.00

Issued by NTPC

ii

Procured by contractor

D*

11

MS steel conforming to IS 2062

Tech Specs and Const. Drawings

A

Review

For each batch of each section delivered at site

SR

Technical Specification and Construction Drawings, IS 2062, 8500



iii

Correlated MTC shall be verified. In the event of non submission of MTC , sample shall be selected by FQA for testing

   Welding Procedure Specification * (WPS*) PQR and Welder's Qualification Welding consumables

ii

i

Material- Visual Examination, Identification and marking for grade/ type of steel Structural steel procured from NTPC approved sourcesMechanical (YS, UTS, Elg, UT if specified),,and Chemical properties (CE as per IS)

PRE-WELDING REQUIREMENTS

i

1.02

10

Remarks

STRUCTURAL STEEL MATERIAL

i

1.01

Format of Record

-

A

Review

Each Welding Process

WPS Technical Specification and Construction Drawings,

-

Physical

Each welder

B

Physical

Random in each shift

B

Visual & Measurem ent

Each plate/ Section

A



PQR/ WQR,Technical Specification and Construction Drawings Approved WPS, Latest NTPC Rationalized list of Electrodes.

Test Repo rt SR

Technical Specification and Construction Drawings/ Approved cutting plan

SR

FIT-UP Marking and Cutting

ADMINISTRATIVE BUILDING FOR PB , CB & KD COAL MINING PROJECT

Tape, ruler etc

TECHNICAL SPECIFICATION

PART C – SAMPLING, TESTING & QUALITY ASSURANCE PROGRAMME

 

*To be approved by CQA

SUPPLIERS NAME AND ADDRESS:

INDICATIVE FIELD QUALITY PLAN ITEM : STRUCTURAL STEEL

LOGO

SUB-SYSTEM : Fabrication & Erection Works

QP NO. : REV. NO .: DATE :

ANNEXURE – VI (B) PROJECT: PACKAGE: CONTRACT NO. MAIN CONTRACTOR

0

PAGE : S.N

ACTIVITY & OPERATION

Characteristics

Instrument

1 ii

2

3 Match markings for trial assembled components

4

iii

1.04

Weld Fit UpEdge Preparation/ Gap/ Alignment

Sequence welding

ii

i

5 B

6 Physical

Quantum of Check 7 Each fit-up

Reference Document

Acceptance Norm

8

9

Format of Record 10 SR

D*

Remarks 11

Technical Specification and Construction Drawings

B

Physical

Each fit-up

SR Technical Specification and Construction Drawings, IS 7215

Tape, ruler etc

of

Removal/ grinding of temporary attachments Completeness after weldingDimensions/ distortion

iii

2.1

Type of Check



If required suitable stiffeners shall be provided to prevent deflection.

WELDING REQUIREMENTS

i

2.00

Class of check

PB , CB & KD COAL MINING PROJECT ADMINISTRATIVE BUILDING PACKAGE

B

Physical

Random in each shift

B

Measurem ent

All cleats/ attachments

B

Visual

Each structure component

-

-

Weld gauge

Technical Specification and Construction Drawings, Agreed scheme Technical Specification and Construction Drawings, Approved Drg.

SR SR

SR Technical Specification and Construction Drawings, IS 822



NON DESTRUCTIVE AND DESTRUCTIVE TESTING FILLET WELDS

 size and visual examination

ADMINISTRATIVE BUILDING FOR PB , CB & KD COAL MINING PROJECT

B As required/ agreed

Visual/ Measurem ent

100%

TECHNICAL SPECIFICATION

As per technical specifications and construction drawings, IS 822,

PART C – SAMPLING, TESTING & QUALITY ASSURANCE PROGRAMME

SR



As per requirement of NTPC Engineer

SUPPLIERS NAME AND ADDRESS:

INDICATIVE FIELD QUALITY PLAN ITEM : STRUCTURAL STEEL

LOGO

SUB-SYSTEM : Fabrication & Erection Works

QP NO. : REV. NO .: DATE :

ANNEXURE – VI (B) PROJECT: PACKAGE: CONTRACT NO. MAIN CONTRACTOR

0

PAGE : S.N

ACTIVITY & OPERATION

Characteristics

Instrument

1 ii

2

3 Macro-etch Examination on production test coupons

4

iii

2.2 i

ii

Dye Penetration Test

Class of check

Type of Check

5 B

6 Physical

As required/ agreed B

Physical

As required/ agreed

iv

Reference Document

Acceptance Norm

8

9

7 Main fillet weld with min one joint per built up beam and columns

As per technical specifications and construction drawings, IS 822,

5% of Weld length with min. 300mm at each location

As per technical specifications and construction drawings, IS 822,

Format of Record 10 SR

D*

Remarks 11

 SR



BUTT WELDS

 Visual examination

B

Visual

DPT

Mechanical testing on production test coupons

Random in each shift

As required/ agreed B

Physical

As required/ agreed iii

Quantum of Check

PB , CB & KD COAL MINING PROJECT ADMINISTRATIVE BUILDING PACKAGE

B

Physical

As required/ agreed

Radiography Test

A

Physical

100% on all butt welds after back gouging on root run and 10% on final weld.

Min. one joint per built up beams & columns

As per technical specifications and construction drawings, IS 822,

As per technical specifications and construction drawings, IS 822,

 IR

 IR

As per technical specifications and construction drawings, IS 822,

TECHNICAL SPECIFICATION

 IR

Butt welds shall be subjected to 10% weld length of each welder.

As required/ agreed

ADMINISTRATIVE BUILDING FOR PB , CB & KD COAL MINING PROJECT

As per technical specifications and construction drawings, IS 822,

SR

PART C – SAMPLING, TESTING & QUALITY ASSURANCE PROGRAMME



As per requirement of NTPC Engineer All butt welds to be back gouged before DPT

Test production coupons

on test

Wherever RT is not feasible UT to be carried out. In case of failure of any welds in SPOT/RT or UT the % of retesting shall be doubled at that particular location. Acceptance

SUPPLIERS NAME AND ADDRESS:

INDICATIVE FIELD QUALITY PLAN ITEM : STRUCTURAL STEEL

LOGO

SUB-SYSTEM : Fabrication & Erection Works

QP NO. : REV. NO .: DATE :

ANNEXURE – VI (B) PROJECT: PACKAGE: CONTRACT NO. MAIN CONTRACTOR

0

PAGE :

PB , CB & KD COAL MINING PROJECT ADMINISTRATIVE BUILDING PACKAGE

S.N

ACTIVITY & OPERATION

Characteristics

Instrument

Class of check

Type of Check

Quantum of Check

Reference Document

Acceptance Norm

1

2

3

4

5

6

7

8

9

A

Physical

2.3

10% UT on full penetration joints

D*

IR

As per technical specifications and construction drawings, IS 822,

As required/ agreed

i

10

Remarks 11 criteria of NDT on welds shall be as per AWS D1.1.

FULL PENETRATION WELDS (OTHER THAN BUTT WELDS) Ultrasonic Testing

3.00

Format of Record





FOUNDATION CHECKS Dimensions and levels- Shape, lines (including diagonal checks)

ADMINISTRATIVE BUILDING FOR PB , CB & KD COAL MINING PROJECT

B Theodolite, Tape etc

Physical/ Measurem ent

Each Foundation

TECHNICAL SPECIFICATION

SR Tech Specs and Const. Drawings

PART C – SAMPLING, TESTING & QUALITY ASSURANCE PROGRAMME



In case of failure of any welds in SPOT/RT or UT the % of retesting shall be doubled at that particular location. Acceptance criteria of NDT on welds shall be as per AWS D1.1.

SUPPLIERS NAME AND ADDRESS:

INDICATIVE FIELD QUALITY PLAN ITEM : STRUCTURAL STEEL

LOGO

SUB-SYSTEM : Fabrication & Erection Works

QP NO. : REV. NO .: DATE :

ANNEXURE – VI (B) PROJECT: PACKAGE: CONTRACT NO. MAIN CONTRACTOR

0

PAGE : S.N

ACTIVITY & OPERATION

Characteristics

Instrument

1 ii

2

3 Foundation Bolts and EmbedmentVerticality, Levels, pitch distance

4

4.00

Class of check 5 B

Theodolite, Tape, Piano wires etc

Type of Check 6 Physical/ Measurem ent

Quantum of Check 7 Each Foundation

Reference Document

Acceptance Norm

8

9

Format of Record 10 SR

D*

Remarks 11



Tech Specs and Const. Drawings

PRE-ASSEMBLY CHECKS

i

Punch Erection marks and match marks on members

B

Visual/ Physical

Each structural member

-

ii

Pre-assembly as per match mark

iii

Camber, sweep and total length after trial assembly of structure.

iv

5.00

PB , CB & KD COAL MINING PROJECT ADMINISTRATIVE BUILDING PACKAGE

Control assembly check at shop

B B Theodolite, Tape, plumb, piano wires etc

Theodolite, Tape, plumb, piano wires etc

Visual/ Physical

Each structural member

Visual/ Physical

Each structural member

Tech Specs and Const. Drawings



Tech Specs and Const. Drawings

 SR

 Tech Specs and Const. Drawings B

Visual/ Physical

Every first and tenth set of identical structure

Tech Specs and Const. Drawings

ERECTION CHECKS

ADMINISTRATIVE BUILDING FOR PB , CB & KD COAL MINING PROJECT

TECHNICAL SPECIFICATION

PART C – SAMPLING, TESTING & QUALITY ASSURANCE PROGRAMME



Markings for Assembly designation, Part number, Weight, Any other important identifications.

SUPPLIERS NAME AND ADDRESS:

INDICATIVE FIELD QUALITY PLAN ITEM : STRUCTURAL STEEL

LOGO

SUB-SYSTEM : Fabrication & Erection Works

QP NO. : REV. NO .: DATE :

ANNEXURE – VI (B) PROJECT: PACKAGE: CONTRACT NO. MAIN CONTRACTOR

0

PAGE : S.N

ACTIVITY & OPERATION

Characteristics

Instrument

1 i

2

3 Alignment, slopes, level, tolerances of erected member

4

ii

Tightening of bolts/ Torque including foundation bolts with lock nuts Acceptance of erected structure

iii

6.00 i

ii

Paining Materials and accessories

Submission of painting methodology Surface preparation

iv

Primer Thickness DFT of paint

vi 7.00

5 B

B Wrench/ Torque wrench if specified Theodolite, Tape, plumb, piano wires etc

Type of Check

Quantum of Check

6 Measurem ent

7 Each structural member

Visual/ Physical

Each structural member

Reference Document

Acceptance Norm

8

9

Format of Record 10 SR

Visual/ Physical

Each erected structure

Review of MTC

Each batch of delivery

11



Tech Specs and Const. Drawings SR



Tech Specs and Const. Drawings B

D*

Remarks

SR Tech Specs and Const. Drawings, IS 7215 and IS 12843



PAINTING SYSTEM

iii

v

Theodolite, Tape, plumb, piano wires etc

Class of check

PB , CB & KD COAL MINING PROJECT ADMINISTRATIVE BUILDING PACKAGE

Acceptance of painted surfaces

A -

Tech Specs and Const. Drawings B

For Review of painting system

Before start of painting work

B

Physical /visual

Each Erection Mark

B

Measurem ent Measurem ent

Each Erection Mark

Visual and measurem ent

Each Erection Mark

-

As agreed / required Elcometer Elcometer

B B

Elcometer

SR /MTC

Each Erection Mark

Tech Specs and Const. Drawings

Tech Specs and Const. Drawings, Relevant code/ standards Tech Specs and Const. Drawings Tech Specs and Const. Drawings

PERMANENT BOLTS AND NUTS AND WASHERS ADMINISTRATIVE BUILDING FOR PB , CB & KD COAL MINING PROJECT

TECHNICAL SPECIFICATION

 SR SR SR SR

Tech Specs and Const. Drawings

PART C – SAMPLING, TESTING & QUALITY ASSURANCE PROGRAMME



  

Mfr.’s T.C. shall be correlated with the consignment received.

SUPPLIERS NAME AND ADDRESS:

INDICATIVE FIELD QUALITY PLAN ITEM : STRUCTURAL STEEL

LOGO

SUB-SYSTEM : Fabrication & Erection Works

ANNEXURE – VI (B)

QP NO. : REV. NO .: DATE :

PROJECT: PACKAGE: CONTRACT NO. MAIN CONTRACTOR

0

PAGE : S.N

ACTIVITY & OPERATION

Characteristics

Instrument

1 i

2

3 MaterialPermanent mild steel Bolts, mild steel Nuts, High strength structural Bolts, WashersDimensions, properties, Class, storage along with MTC

4

ii

Contact surfaces before bolting

iii

Inspection of the assembled bolts

iv

Class of check 5 A

Type of Check 6 Physical and MTC Review

Reference Document

Acceptance Norm

8

9

Format of Record 10 SR/ MTC

B

Physical

Random before assembly for bolting

B

Physical

Randomly in each shift for assembled bolts

-

B

Physical

B

-

Physical

Randomly during snug tight test and after full tensioning

Each bolt

Tech Specs and Const. Drawings, IS 4000

D*

Remarks 11



Tech Specs and Const. Drawings

As agreed / required Acceptance of installed bolts

7 Once for each lot of delivery

Screw gauge, Vernier, Tape etc.

Tensioning

v

Quantum of Check

PB , CB & KD COAL MINING PROJECT ADMINISTRATIVE BUILDING PACKAGE

SR

SR Tech Specs and Const. Drawings, IS 4000 SR Tech Specs and Const. Drawings, IS 4000

Tech Specs and Const. Drawings

 SR



8.00 GALVANISED STEEL HAND RAILS i

Material

ii

DPT

ADMINISTRATIVE BUILDING FOR PB , CB & KD COAL MINING PROJECT

As required

A

Physical

Once per lot

Grade IS:2062, Technical specifications, Galvanized as per IS 4736

SR /LB



A

Physical

Random

Technical specifications

SR/ LB



TECHNICAL SPECIFICATION

PART C – SAMPLING, TESTING & QUALITY ASSURANCE PROGRAMME

Galvanizing shall be carried out as per the technical specifications.

SUPPLIERS NAME AND ADDRESS:

INDICATIVE FIELD QUALITY PLAN ITEM : STRUCTURAL STEEL

LOGO

SUB-SYSTEM : Fabrication & Erection Works

QP NO. : REV. NO .: DATE :

ANNEXURE – VI (B) PROJECT: PACKAGE: CONTRACT NO. MAIN CONTRACTOR

0

PAGE :

PB , CB & KD COAL MINING PROJECT ADMINISTRATIVE BUILDING PACKAGE

S.N

ACTIVITY & OPERATION

Characteristics

Instrument

Class of check

Type of Check

Quantum of Check

Reference Document

Acceptance Norm

1

2

3

4

5

6

7

8

9

Manufacturer/ Sub-supplier

Main-supplier

Signature

LEGEND: D * Records, indentified with “Tick” () shall be essentially included by supplier in QA documentation. Legend to be used: Class # : A = Critical, B=Major, C=Minor; SR, TR, MTC, LB Categorization Witnessing & Accepting (As per owner QA&I System) Category ‘A’ FQA Engineer in association with Executing Engineer, Category ‘B’ Executing Engineer, Category ‘C’ Executing Engineer ;SR = Site Register , TR= Test Report, MfrTC = Manufacturer's Test Certificate This document shall be read in conjunction with owner Tech. Specifications, BOQ, Drawings

ADMINISTRATIVE BUILDING FOR PB , CB & KD COAL MINING PROJECT

TECHNICAL SPECIFICATION

Format of Record 10

D*

DOC. NO.:

Remarks 11

REV: 0

For NTPC use

REVIEWE D BY

PART C – SAMPLING, TESTING & QUALITY ASSURANCE PROGRAMME

APPROVED BY

APPROVAL SEAL

ANNEXURE- VI C `DC SYSTEM

SQE_19

Y Y Y Y

Y Y Y

Y

Insulation Resistance

Y

Test for Capacities for 10 hrs. discharge rate along with the test for voltage during discharge ( Acceptance Test)

Y

Checking of Polarity & absence of short circuit (Routine & Acceptance Test)

Y

Marking ( Routine & Acceptance Test)

Y Y Y

Constructional requirements as per NTPC Spec.

Y

Paint Process checks, Paint Shade, Thickness, Adhesion & Finish

Y

Y Y Y

Conformance to CPWD Spec. for Teak Wood

Y Y

Chemical composition

Container & Lids ( IS : 1146) Vent Plugs Sealing Compound ( IS : 3116 ) Positive & Negative Plates Separators ( IS : 6071 ) Electrolyte ( Water / Sulphuric Acid ) ( IS : 1069 / 266 ) Inter-cell Connectors & Fasteners Battery Stand Cell Insulators Stack Assembly Lead Acid Battery ( IS : 1652 )

Conformance to relevant part drg. & Manufacturer’s standards

ITEMS, COMPONENTS, SUB SYSTEM ASSEMBLY

Dimensions & Finish

ATTRIBUTES / CHARACTERISTICS

Lead Coating Thickness (min. 25 microns, IS: 6848 App.F) & Adhesion Check

LEAD ACID BATTERY

Y

Y

Y

Y Y Y Y Y

Note: This is an indicative list of tests / checks. The manufacturer is to furnish a detailed Quality Plan indicating the practice and procedure along with relevant supporting documents.

ADMINISTRATIVE BUILDING FOR PB , CB & KD COAL MINING PROJECT

TECHNICAL SPECIFICATION

PART C – SAMPLING, TESTING & QUALITY ASSURANCE PROGRAMME

ANNEXURE- VI C

Ni- Cd BATTERY

1. 2.

Y Y

Air Pressure Test after heat sealing

Paint Shade, Thickness, Adhesion & Finish

Nickel Plating thickness

Polarity & absence of short circuit (Routine & Acceptance Test)

Y

Chemical composition

Resistance to Alkali

Y Y Y

Insulation Resistance (Acceptance Test)

Y Y Y Y

Y Y Y

AH Test (Acceptance Test)

Y

Y Y Y Y

Retention of Charge Test ( Acceptance Test)

Y

Y

Air Pressure Test (Acceptance Test)

Y Y Y

Marking & Mass (Routine & Acceptance Test)

Container & Lids Vent Plugs Perforated Steel Strips Active Material for Positive & Negative Plates Separators Electrolyte Inter-cell Connectors & Fasteners Battery Stand Cell Insulators Stack Assembly Ni-Cd Battery ( IS : 10918) Notes:

Impact Strength

Dimensions & Finish

ITEMS, COMPONENTS, SUB SYSTEM ASSEMBLY

Conformance to relevant part drg. & Manufacturer’s standards

ATTRIBUTES / CHARACTERISTICS

Y Y

Y

Y

Y Y

Y

Y Y

Y Y Y

Y Y Y

Y Y Y

This is an indicative list of tests / checks. The manufacturer is to furnish a detailed Quality Plan indicating the practice and procedure along with relevant supporting documents. Makes of all major Bought Out Items will be subject to NTPC approval.

ADMINISTRATIVE BUILDING FOR PB , CB & KD COAL MINING PROJECT

TECHNICAL SPECIFICATION

PART C – SAMPLING, TESTING & QUALITY ASSURANCE PROGRAMME

ANNEXURE- VI C

Degree of Protection Test as per NTCP Spec.

Alternating current measurement test

Burn-In Test at 50^C for 48 hrs in energised condition

HV & IR Test

Operational & Functional Checks

Dynamic Response Test

Ripple Content Test, Load Limiter & AVR Operation Test

Temperature Rise Test on one unit of each rating if Type testing is waived off

Complete physical examination for constructional features as per NTPC approved drgs & specification

Dimensional check and Paint shade, thickness, adhesion & Finish checks

Conform to relevant Standard & NTPC spec

Sheet Steel Pretreatment & Painting process checks

Items / Components / Sub- assembly

Make, Model, Type, Rating & Finish

Attributes / Characteristics

Verification of Routine test reports as per relevant IS

BATTERY CHARGER

Rectifier Transformer and Y Y Y Y Y Reactors IS : 4540, 2026) Electronic Components Y Y Y including Potentiometer ( Vernier Type) Electronic Cards Y Y Y PCB & racks for electronic Y Y cards Control & Selector Switches Y Y Y ( IS : 6875) Indicating Meters (IS : 1248 ) Y Y Y Indicating Lamps (IS: 13947) Y Y Y Air Break Switches / Fuses Y Y Y ( IS : 13947 / 13703 ) Control Terminal Blocks Y Y (IS : 13947) Control Transformer Y Y Y ( IS : 12021) Push Buttons ( IS : 4794 ) Y Y Y MCB ( IS : 8828) Y Y Y PVC insulated Copper Y Y control wires (IS : 694 ) Sheet Steel ( IS : 513 ) Y Y Y Synthetic Rubber Gaskets Y Y Annunciator Y Y Y Battery Charger Y Y Y Y Y Y Y Y Y Y Y Notes: 1. This is an indicative list of tests / checks. The manufacturer is to furnish a detailed Quality Plan indicating the practice and procedure along with relevant supporting documents. 2. Makes of all major Bought Out Items will be subject to NTPC approval.

ADMINISTRATIVE BUILDING FOR PB , CB & KD COAL MINING PROJECT

TECHNICAL SPECIFICATION

PART C – SAMPLING, TESTING & QUALITY ASSURANCE PROGRAMME

ANNEXURE- VI C

QUALITY ASSURANCE & INSPECTION

MODULE NO. SQE-16 Page 1 of 1 CABLING, EARTHING, LIGHTNING PROTECTION

HV & IR

Galvanise Test (If Applicable)

Functional

Bought out items/Bill of material

Routine tests as per relevant standard & specification

Acceptance tests as per relevant standard & specification

Constructional feature as per NTPC Specification

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y Y Y Y Y

Y Y

Y Y

Y

Y Y Y Y Y

Deflection test*

Y

Surface finish

IP protection

Y

Proof load*

Pre-treatment of sheet

Wall Mounted-Lighting Panel (IS513, IS:5, IS:2629, 2633, 6745) Switch box/junction box/ Receptacles Panel (IS-513, IS:5, IS:2629, 2633, 6745) Cable glands(BS-6121) Cable lug(IS-8309) Lighting wire(IS-694) Flexible conduits Conduits(Galvanise & Epoxy) IS9537 & IS-2629,2633 ,6745 RCC Hume Pipe (IS-458) Cable termination & straight through joint (VDE-0278) Cable Trays, Flexible supports system & accessories IS-513, 2629,2633,6745 Trefoil clamp GI flats for earthing & lighting protection (IS 2062, 2629, 6745,2633) GI wire (IS-280) Fire Sealing System ( BS –476)

Paint shade, paint thickness, adhesion

ITEMS/COMPONENTS / SUB SYSTEMS

Dimension

ATTRIBUTES / CHARACTERISTICS

Y

Y Y

Y

Y Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y Y

Y Y Y

Y

Y

Y

.Note:1.This is an indicative list of tests /checks. The manufacturer is to furnish a detailed Quality Plan indicating the practice and procedure along with relevant supporting documents. 2. * Deflection Test on cable trays and Proof Load test on cable trays support system will be as per details given in the NTPC technical specification & approved MQP. The above acceptance tests shall be done only on one sample from each size of offered lot. 3. Make of all items will be subject to NTPC approval.

ADMINISTRATIVE BUILDING FOR PB , CB & KD COAL MINING PROJECT

TECHNICAL SPECIFICATION

PART C – SAMPLING, TESTING & QUALITY ASSURANCE PROGRAMME

ANNEXURE- VI C

Y

Y

Y

Luminaries (IS-10322 Part5 Sec.1) Electronic Ballast

Y

Lighting Wire (IS-694)

Y

Fans (IS-374)

Y

Pole (IS-2713)

Y

Lamps (IS-9800, IS-9974) Lighting Mast (with raise & lower lantern type) Wall Mounted Lighting Panel (IS-513, IS-5) Switch Box/ Junction Box/Receptacles/ Local Push Button Station,Lighting Panel (IS513, 2629, 2633, 4759, 6745) Cable Gland (BS-6121)

Y Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Cable Lug (IS-8309)

Y

Y

Y

Flexible Conduit

Y

Y

Y

Y

Y Y Y

Y Y

Y

Y Y

Y Y Y

Y Lighting Transformer (ISY Y Y 1117) Y Y Epoxy & Galvanised Y Conduit (IS-9537, 2629, 2633, 4759, 6745) Notes: 1. This is an indicative list of tests / checks. The manufacturer is to furnish a detailed Quality Plan indicating the practice and procedure along with relevant supporting documents. 2. Make of all major Bought Out Items will be subject to NTPC approval.

ADMINISTRATIVE BUILDING FOR PB , CB & KD COAL MINING PROJECT

Item to conform to relevant standard

Acceptance Test as per relevant std and spec

Constructional Feature as per NTPC spec.

Functional Check as per spec.

HV & IR

Bought Out Items/ Bill of Material

Y

Routine Test as per relevant std aad spec

Y

IP Test

Pre-Treatment of sheat

Dimension

Attributes Characteristics

Make, Type , Rating/ TC

Item Components Sub System Assembly

Galvanise Test

SQE_17

Paint Shade Thickness Adhesion & Finish

STATION LIGHTING

TECHNICAL SPECIFICATION

PART C – SAMPLING, TESTING & QUALITY ASSURANCE PROGRAMME

Y

ANNEXURE- VI C

Tank, H.V. & L.V. Cable Box / Flange throat Conservator / Radiator / Cooler / Pipes Copper Conductor (IS:191) Insulating Material CRGO Lamination & Built Core Bushing / Insulator ( IS:2544 / 5621) Gasket Transformer Oil (IEC296) OLTC / Off-Circuit Tap Changer Core Coil Assembly & Pre-tanking Marshalling Box WTI, OTI, MOG, PRD, Breather, Terminal Connector, Bucholz Relay, Valves Welding (ASME Sect-IX) Complete Transformer (IS:2026/ IEC-60076)

Y

Y

Y Y Y Y

Y

Y Y Y Y

Y Y

Y

Y

Y

Y

Y

Y

Y Y Y

Y Y Y Y

Y

Y Y

Y

Y Y Y

Y

Y

Y

Y

Y

Y

Y

Note: 1) This is an indicative list of tests / checks. The manufacturer is to furnish a detailed Quality Plan indicating the practice and procedure along with relevant supporting documents. 2) All major Bought Out Items will be subject to NTPC approval.

ADMINISTRATIVE BUILDING FOR PB , CB & KD COAL MINING PROJECT

Routine Test as per relevant standard / NTPC Specification

WPS & PQR

Y

Functional check

Y

Voltage Ratio, Vector Group & Polarity, Magnetic Balance Test

Y

Ageing Test.

Y

NDT / DPT / MPI / UT

Y Y Y Y

Compatibility with oil

Y Y Y Y

Chemical Composition

Y

Thermal properties

Y

Electrical strength

Mechanical properties

Items/Components Sub Systems

Visual & Dimensional Checks

Attributes / Characteristics

Make / Type / Rating / Model / TC / General Physical Inspection.

TABLE – QE-5 AUXILIARY / LT TRANSFORMER

TECHNICAL SPECIFICATION

PART C – SAMPLING, TESTING & QUALITY ASSURANCE PROGRAMME

INDUCTION MOTOR & SYNCHRONOUS MACHINE

SQE_7

Y Y Y Y

Y Y Y Y

Y

Y

Y

Y

Y

Y

Y

Y

Tan delta, shaft voltage & polarisation index test

Y

Over speed

Y

Vibration

Y

All tests as per IS-325/IS-4722 / 9283

Y

Y Y Y Y

Dynamic Balancing

Y Y

Run out

Y Y Y Y Y Y Y Y

Thermal Characteristics

Y Y Y Y Y Y Y Y Y Y

Hydrualic/Leak/Pressure Test

Y Y Y Y Y

Magnetic Characteristics

Y Y Y Y Y Y Y Y Y Y

Heat Treatment

Y

Welding/Brazing(WPS/PQR)

Y

Electrical Characteristics

Y

Metallography

Mech/Chem. Properties

Y

NDT /DP/MPI/UT

Make/Type/Rating/TC/General Physical Inspection

Plates for stator frame,end shield, spider etc. Shaft Magnetic Material Rotor Copper/Aluminium Stator copper SC Ring Insulating Material Tubes for Cooler Sleeve Bearing Stator/Rotor, Exciter Coils Castings, stator frame,terminal box and bearing housing etc. Fabrication & machining of stator, rotor, terminal box Wound stator Wound Exciter Rotor complete Exciter, Stator, Rotor, Terminal Box assembly Accessories, RTD, BTD,CT, Brushes, Diodes,Space heater, antifriction bearing, cable glands, lugs, gaskets etc. Motor ( IS 325 / 4722/ 9283)

Dimensional

TEMS/COMPONENTS

Visual

TESTS/CHECKS

Y

Y

Y

Y1

Y Y Y Y

Y

Y Y Y Y Y Y

Y

Y

Y Y

Y Y

Y Y Y

Y

Y Y Y Y Y

Y Y

Y

Y Y Y Y Y

Y Y

Note: 1. This is an indicative list of tests/checks. The manufacture is to furnish a detailed Quality Plan indicating the practices & Procedure followed along with relevant supporting documents during QP finalization. However, No QP for LT motor up to 50KW. 2. Makes of all major bought out items will be subject to NTPC approval. Y1 = for HT Motor / Machines only.

ANNEXURE- VI C

SQE _10

LT SWITCHGEAR

Y

Y

Y

Y

Y

Y

Y

Y Y

Y Y

Y

Y

Y

Functional Checks

Milli-volt drop Test

Y

Y Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

All Routine tests as per NTPC spec. & IS

Y

Degree of Protection Routine test as per NTPC spec

Y

IR – HV – IR Test

Y

Electrical properties

Y

Paint Shade, Adhesion, Thickness & Finish

Y

Y

Pretreatment as per IS 6005

Y

Item to conform to relevant Standards

Y

Functional & Operational Features as per NTPC Spec.

Y

Chemical properties

Y

Mechanical Properties

Dimensions & Finish

ITEMS/ COMPONENTS/ SUB SYSTEM ASSEMBLIY Sheet Steel (IS : 513) Aluminum Bus bar Material (IS : 5082) Copper Bus bar Material (IS : 613) Support Insulator Air Circuit Breaker ( IS: 13947) Energy Meters ( IS : 13010, 13779 ) Power & Aux. Contactors (IS : 13947 ) Protection & Aux. Relays (IS : 3231) (IEC 60255 / IEC 61850) Control & Selector Switches ( IS : 13947) CT’s & PT’s ( IS 2705 / 3156) MCCB ( IS : 13947 ) Indicating Meters ( IS : 1248 ) Indicating Lamps ( IS : 13947 ) Air Break Switches ( IS : 13947 ) Control Terminal Blocks

Make, Model, Type, Rating & TC

( MCC, PCC, ACDB, DCDB, FUSE BOARDS, LOCAL PUSH BUTTON STATION, LOCAL MOTOR STARTERS) ATTRIBUTES / CHARACTERISTICS

Y Y

Y

Y

Y

ANNEXURE- VI C

LT SWITCHGEAR

Y

Y

Push Buttons ( IS : 4794 )

Y

Y

Y

Y

Y

Transducer ( IEC : 60688)

Y

Y

Y

Y

Y

MCB ( IS : 8828)

Y

Y

Y

Y

Y

Breaker Handling Trolley

Y

Y

Y

Synthetic Rubber Gasket (IS : 11149 )

Y

Y

LT SWITCHGEAR ( IS : 8623 )

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Notes: 1. 2.

All Routine tests as per NTPC spec. & IS

Y

Degree of Protection Routine test as per NTPC spec

Y

IR – HV – IR Test

Y

Milli-volt drop Test

Control Transformer ( IS : 12021)

Functional Checks

Y

Paint Shade, Adhesion, Thickness & Finish

Item to conform to relevant Standards

Y

Pretreatment as per IS 6005

Functional & Operational Features as per NTPC Spec.

Y

Chemical properties

Y

Mechanical Properties

Dimensions & Finish

Fuse ( IS 13703)

ITEMS/ COMPONENTS/ SUB SYSTEM ASSEMBLIY

Electrical properties

Make, Model, Type, Rating & TC

( MCC, PCC, ACDB, DCDB, FUSE BOARDS, LOCAL PUSH BUTTON STATION, LOCAL MOTOR STARTERS) ATTRIBUTES / CHARACTERISTICS

This is an indicative list of tests / checks. The manufacturer is to furnish a detailed Quality Plan indicating the practice and procedure along with relevant supporting documents. Makes of all major Bought Out Items will be subject to NTPC approval.

Y

ANNEXURE- VI C

1. 2.

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y Y

Y

Y

Degree of Protection routine test as per NTPC spec.

Y

Phase Sequence Check

Weld Quality Check ( DP test & x-ray Test)

Y

IR – HV – IR Test

WPS Approval, Welder Qualification

Y

Electrical Clearances

Item to conform to relevant IS

Y

Tightness by Torque measurement

Chemical Properties

Y

Paint Shade, Thickness, Adhesion & Finish

Mechanical Properties

Y

Electrical Properties

Make, Type, Rating & TC

Aluminum Sheets / Plates / Strips / Flexibles / tubes ( IS : 5082 / 737 ) CRCA Flats / ISMC ( IS 2062 ) Neoprene / Synthetic Rubber Gaskets ( IS 11149 / 3400 ) Rubber Bellows (IS : 3400) Support Insulator ( BS : 2782, IEC : 660, IS : 10912 ) Galvanized Structure & GI Earthing Flat (IS : 2629 / 2633 / 4749 ) Space Heater & Thermostat LT Busduct (IS : 8623 PART 2) Notes:

Dimension & Surface Finish

ITEM, COMPONENTS, SUB SYSTEM ASSEMBLY

Galvanizing Test as per IS 2629/ 2633/ 4759

LT BUSDUCT ATTRIBUTES , CHARACTERISTICS

Y

Y

Y Y

Y

Y

Y Y

Y

Y

Y

Y

Y

Y

This is an indicative list of tests / checks. The manufacturer is to furnish a detailed Quality Plan indicating the practice and procedure along with relevant supporting documents. Makes of all major Bought Out Items will be subject to NTPC approval.

QUALITY ASSURANCE & INSPECTION

MODULE NO. SQE 13

Y

Routine and acceptance test as per Relevant Standard and NTPC specification

FRLS Test

Anti ternite treatment on wooden drums

Sequential marking/surface finish /cable length

Constructional / requirement as per NTPC Spec.

Y

Armour coverage, Cross over, looseness, Gap between two armour wire/strip

Y Y Y Y Y Y Y

Y Y Y

Lay length / Sequence

Y

Y

Hot set test (XLPE)

Armour wire/strip (IS-3975) Insulated Core Laid up core PVC Inner sheath Armouring Outer sheath Finish cable (IS-1554 & 7098 – Part-1) ASTM-D-2843/ IS 10810 ( Part- - 58 ) IEC-754 Part-I Swedish Chimney SS 4241475 for (F3 category) Flammability test IEC-332 Part –3 CatB Wooden drum (IS-10418) / Steel drum

Y Y Y Y

Spark Test

Y

Electrical Properties

Y Y Y Y

Chemical Composition

Dimension/surface finish

Aluminum (IS-8130) PVC Compound (IS-5831) XLPE Compound(IS-7098 Part-I) FRLS PVC Compound(IS-5831 ) ASTM-D-2843/ ASTM-D-2863 IEC-754 Part-I

Item / Components / Sub System Assembly

Mechanical Properties

Make, Rating, Type & TC

Attributes / Characteristics

Thermal Stability of insulation and outer sheath *

Page 1 of 3

Tensile strength, elongation before & after ageing of insulation & outer sheath

L.T POWER CABLES (1.1 KV PVC & XLPE CABLES)

Y

Y

Y Y

Y Y Y

Y

Y Y

Y

Y Y Y Y

Y Y

Y Y

Y Y

Y

Note: This is an indicative list of test/checks. The manufacturer is to furnish a detailed quality plan indicating the practice and procedure along with relevant supporting documents.



2. Not applicable for XLPE insulation

QUALITY ASSURANCE & INSPECTION

MODULE NO. SQE 13

L.T POWER CABLES (1.1 KV PVC & XLPE CABLES)

Page 2 of 3

ROUTINE TESTS Routine tests shall be carried out on each drum of finished cables for all types & sizes. Following shall constitute routine tests: 1)

Conductor Resistance test

2)

High voltage test at room temperature

ACCEPTANCE TESTS Following Acceptance tests shall be carried out for each type and size of the cables on the cable drums selected at random as per sampling plan mentioned in IS: 1554 Part 1 & IS 7098 Part-I A) 1)

For Conductor

2)

Tensile test

For aluminium conductor only

3)

Wrapping test

For aluminium conductor only

4)

Resistance test

B) 1) 2) 3) 4) 5) 6) 7)

For Armour Wires / Formed Wires ( If applicable )

8) 9) 10)

Annealing test

For copper conductor only

Measurement of Dimensions Tensile Tests Elongation Test Torsion Test For Round wires only Wrapping Test Resistance Test Mass of Zinc coating test For G S wires / Formed wires only Uniformity of Zinc coating For G S wires / Formed wires only Adhesion test For G S wires / Formed wires only Freedom from defects

C) 1) 2) 3)

For PVC / XLPE insulation & PVC Sheath

D)

For completed cables

Test for thickness Hot set test For XLPE insulation only Tensile strength & Elongation before ageing

QUALITY ASSURANCE & INSPECTION L.T POWER CABLES (1.1 KV PVC & XLPE CABLES)

MODULE NO. SQE 13 Page 3 of 3

1) 2)

Insulation resistance test ( Volume resistivity method ) High voltage test at room temperature

E)

Following tests shall be carried out and only one sample shall be taken from each offered lot of all sizes for these tests:-

1) 2)

Tensile strength & elongation after ageing on PVC / XLPE insulation and PVC outer sheath Thermal stability test on PVC insulation and outer sheath

3)

Oxygen index test on outer sheath

4)

Smoke density rating test on outer sheath as per ASTM –D 2843

5)

Acid gas generation test on outer sheath as per IEC – 754 (Part 1)

6)

Flammability test as per IEC-332 - Part- 3 ( Category- B ) on completed cable

7)

Fire resistance test as per SS 4241475 (F3 Category ) on completed cable

F)

Following tests shall be carried on one length of each size of offered lot:

1)

Surface finish, length measurement, sequence of cores, armour coverage, Gap between two consecutive armour wires / formed wires

QUALITY ASSURANCE & INSPECTION

FRLS Test

Routine & Acceptance test as per relevant standard & page 2 & 3 of this table

Constructional feature as per NTPC Spec.

Anti termite treatment on wooden drums

Thermal stability of insulation and outer sheath

Tensile strength, elongation before & after ageing of insulation &outer sheath

Page 1 of 3

Sequential marking/surface finish/cable length

Lay length/Sequence

Spark Test

Electrical Properties

Chemical Composition

Mechanical Properties

Dimension/surface finish

Item / Components / Sub System Assembly

Make, Type, Rating, T.C

Attributes / Characteristics

Armour coverage, cross over, looseness, gap between two armour wire

L.T CONTROL CABLES (1.1 KV PVC CABLES)

MODULE NO. SQE 14

Copper Conductor (IS-8130) Y Y Y Y Y PVC Compound (IS-5831) Y Y Y Y Y Y Y Y FRLS PVC Compound IS-5831 ASTM-D-2843/ IS 10810 (Part-58 ) IEC-754 Part-1 Armour wire/strip (IS-3975) Y Y Y Insulated Core Y Y Y Y Laid up core Y Y PVC Inner sheath Y Armouring Y Y Outer sheath Y Y Y Y Y Finish cable (IS-1554- 1 ) Y Y Y Y Y Y Y Y Y ASTM-D-2843/ IS 10810 (Part-58 ) IEC-754 Part-1 Swedish Chimney: SEN SS 4241475( F3 category) Flammability test IEC-332 Part-3 Cat-B Wooden drum( IS : 10418) / Steel Y Y drum  1.Note : This is an indicative list of test/checks. The manufacturer is to furnish a detailed quality plan indicating the Practice and procedure along with relevant supporting documents.

QUALITY ASSURANCE & INSPECTION

MODULE NO. SQE 14

L.T CONTROL CABLES (1.1 KV PVC CABLES)

Page 2 of 3

CONTROL CABLE

ROUTINE TESTS Routine tests shall be carried out on each drum of finished cables for all types & sizes. Following shall constitute routine tests: 1)

Conductor Resistance test

2)

High voltage test at room temperature

ACCEPTANCE TESTS Following Acceptance tests shall be carried out for each type and size of the cables on the cable drums selected at random as per sampling plan mentioned in IS: 1554 Part 1 A) 1)

For Conductor

2)

Resistance test

B) 1) 2) 3) 4) 5) 6) 7)

For Armour Wires / Formed Wires ( If applicable )

8) 9) 10)

Annealing test

For copper conductor only

Measurement of Dimensions Tensile Tests Elongation Test Torsion Test For Round wires only Wrapping Test Resistance Test Mass of Zinc coating test For G S wires / Formed wires only Uniformity of Zinc coating For G S wires / Formed wires only Adhesion test For G S wires / Formed wires only Freedom from defects

C) 1) 2)

For PVC insulation & PVC Sheath

D) 1) 2)

For completed cables

E)

Following tests shall be carried out and only one sample shall be taken from each offered lot of all sizes for these tests:-

Test for thickness Tensile strength & Elongation before ageing

Insulation resistance test ( Volume resistivity method ) High voltage test at room temperature

QUALITY ASSURANCE & INSPECTION

MODULE NO. SQE 14

L.T CONTROL CABLES (1.1 KV PVC CABLES)

Page 3 of 3

1)

Tensile strength & elongation after ageing on PVC insulation and PVC outer sheath

2)

Thermal stability test on PVC insulation and outer sheath

3)

Oxygen index test on outer sheath

4)

Smoke density rating test on outer sheath as per ASTM –D 2843

5)

Acid gas generation test on outer sheath as per IEC – 754 (Part 1)

6)

Flammability test as per IEC-332 - Part- 3 ( Category- B ) on completed cable

7)

Fire resistance test as per SS 4241475 (F3 Category ) on completed cable

F)

Following tests shall be carried on one length of each size of offered lot:

1)

Surface finish, length measurement, sequence of cores, armour coverage, Gap between two consecutive armour wires / formed wires

ANNEXURE- VI C

CRCA steel sheet/ Aluzinc*/ Zincalum*/ Y Y Y Y Y Galvalum* Aluminum Bus bar material Y Y Y Y Y Y ( IS : 5082 ) Y Y Y Y Y Y Copper Bus bar material ( IS : 613 ) Bus bar Support Insulator Y Y Y Y Y Y HT Circuit Breaker (IEC-62271-100) Y Y Y Y Y Y HT Contactors ( IS : 9046 / IEC 60470) Y Y Y Y Y Protection & Auxilliary Relays Y Y Y Y Y HT CT’s & PT’s Y Y Y ( IS : 2705 / 3156 ) HT Fuses ( IS : 9385 ) Y Y Y Y Surge Arrester ( IEC : 99 –4 ) Y Y Y LT Contactors ( IS : 13947) Y Y Y Y Y Control & Selector Switches Y Y Y Y Y ( IS : 6875 ) Indicating Meters ( IS : 1248) Y Y Y Y Y Indicating Lamps ( IS : 13947) Y Y Y Y Y Push Buttons ( IS : 4794) Y Y Y Y Y Control Transformer Y Y Y Y Y ( IS : 12021 ) LT Fuses ( IS : 13703) Y Y Y Y Energy Meters ( IS : 722 ) Y Y Y Y Y Transducers ( IEC : 60688) Y Y Y Y Y Diodes Y Y Y Y Y Terminal Blocks Y Y Y Y Synthetic Rubber Gasket Y Y Y Y ( IS : 11149 / 3400 ) Breaker Handling Trolley Y Y Y Y Y HT Switchgear Panel Y Y Y Y Y Y Y Y Y Y IEC-62271-200) Notes: 1. This is an indicative list of tests / checks. The manufacturer is to furnish a detailed Quality Plan indicating the practice and procedure along with relevant supporting documents. 2. Make of all major Bought Out Items will be subject to NTPC approval. 3. Temperature rise test reports for diode plates with actual heat sink will be verified. *. CRCA Galvanized steel with metal coating composed of Al (55%), Zn (43.4%) & Si (1.6%),

All Routine Tests as per relevant

CB Operation timing check

Degree of Protection Routine test as per NTPC spec.

HV & IR Test

Functional Checks

Paint shade, thickness, adhesion &

Pretreatment as per IS 6005

Item to conform to relevant Standards

Constructional, Functional & Operational Features as per NTPC

Dimensions & Finish

Chemical Properties

Mechanical properties

Electrical Properties

ITEMS, COMPONENTS, SUB-SYSTEM ASSEMBLY

Make, Type, Model, Rating & TC

QA TABLE FOR HT SWITCHGEAR ATTRIBUTES / CHARACTERISTICS

Y Y Y Y Y

Y

Y Y Y

Y

ANNEXURE- VI C

XLPE Compound (IS-7098 Part-II) FRLS PVC Compound (IS-5831, ASTM-D2843, IS10810( Part 58) ,IEC-60754 Part-1) Triple Extrusion & curing /Manufacturing of Core Copper Tape Polyster tape Core Laying Armour wire/strip Copper tapping Inner sheath Armouring Outer Sheathing Power Cable (Finished) Wooden drum(IS-10418) /Steel Drum

Y

Y

Y

Y Y Y Y

FRLS Test

Routine & Acceptance Test as per relevant standard & NTPC specification

Constructional requirements feature as per NTPC specification

Anti termite coating on wooden drums

Metallic ( Cu ) Screening ( If applicable)

Thermal stability on outer sheath

T.S & elongation before & after ageing on outer sheath & insulation

Sequential marking/ Batch marking/ surface finish/ cable length

Armour coverage, cross over, looseness, gap between two wires

Y Y Y

Y Y

Y Y

Lay length & Sequence

Electrical properties

Y

Y Y

Spark Test(as applicable)

Chemical Composition

Y Y

Aluminum (IS-8130) Semiconducting Compound

Y Y

Y

Mechanical properties

Dimension/surface finish

Item / Components / Sub System Assembly

Make, Type & T.C as per relevant standard

Attributes / Characteristics

Hot Set Test/ Eccentricity &

MV (3.3 kV / 6.6. kV / 11 kV / 33 kV) Cables

Y

Y

Y Y Y

Y Y Y

Y Y Y Y Y

Y Y Y Y

Y

Y

Y Y

Y

Y Y

Y Y

Y

Y

Notes: 1. This is an indicative list of tests / checks. The manufacturer is to furnish a detailed Quality Plan indicating the practice and procedure along with relevant supporting documents. 2. Make of all major Bought out items will be subject to NTPC approval.

ANNEXURE- VI C

ROUTINE TESTS

Following routine tests shall be carried out on each drum of finished cables for all types & sizes.

1) 2) 3)

Conductor Resistance test High voltage test Partial discharge test (for Screened cables only)

ACCEPTANCE TESTS

Following Acceptance tests shall be carried out on each size of each type (voltage rating) of cables, in the offered lot.

A) For Conductor (as per sampling plan mentioned in IS: 7098 Part II) 1) Annealing test (Copper)

B) For copper tape

2)

Tensile Test ( Aluminum)

3)

Wrapping Test ( Aluminum)

4)

Resistance test

/ Wires (as per sampling plan mentioned in IS: 7098 Part II) 1) 2)

B) For Armour

Wires / Formed Wires ( If applicable ) (as per sampling plan mentioned in IS: 7098 Part II) 1. 2. 3. 4. 5. 6. 7. 8. 9. 10.

C) For XLPE

Measurement of Dimensions Conductivity check

Measurement of Dimensions Tensile Tests Elongation Test Torsion Test For Round wires only Wrapping Test Resistance Test Mass of Zinc coating test For G S wires / Formed wires only Uniformity of Zinc coating For G S wires / Formed wires only Adhesion test For G S wires / Formed wires only Freedom from surface defects

insulation & PVC Sheath (as per sampling plan mentioned in IS: 7098 Part II) 1) 2) 3)

Test for thickness Tensile strength & Elongation before ageing (for tests after ageing see “D”) Hot set test (For XLPE insulation)

ANNEXURE- VI C D) Ageing test:

PVC outer sheath :

XLPE Insulation E) Following

Criteria

Condition

Test Requirements

Samples as per relevant IS, from each size of each type (voltage rating) of cables in the offered lot, shall be tested for tensile strength & elongation (before ageing). Tensile & elongation testing shall preferably be done with a computerized machine. The values will be compared with corresponding values mentioned in the Type Test report accepted by NTPC. These values of Tensile Strength & Elongation (before ageing) should be within +/ - 15% of the corresponding values of Type Test report. (Please note that test values should be more than the minimum values indicated in relevant standard). Samples as per relevant IS, from each size per IS.

All sizes which meet the criteria

For PVC: The size which has maximum negative deviation from type test report values will be put on accelerated ageing test. The samples shall be aged in air oven at temperature of 130ºc+/- 2ºc for 5 hours and tested for TS & elongation. Acceptance norms shall be as per IS.

Sizes which do not meet the criteria

Every size will be put on ageing test as per IS.

G) Following

In case the size does not meet the requirement in accelerated ageing test then all sizes (which had met the criteria) will be put on ageing test as per IS. ----

of each type (voltage rating) of cables in the offered lot, will be put on ageing test as

tests will be carried out on completed cables as per IS on each size of each type 1) 2) 3)

F) Following

Remarks

Insulation resistance test ( Volume resistivity method ) High voltage test Partial discharge test ( for Screened cables only )

tests shall be carried out on only one size of offered lot (comprising of all sizes & types) 1)

Thermal stability test on outer sheath

2) 3) 4) 5)

Oxygen index test on outer sheath Smoke density rating test on outer sheath Acid gas generation test on outer sheath Flammability test as per IEC 60332 - Part- 3 (Category- B) on completed cable

tests shall be carried on one length of each size of each type of offered lot: 1) 2)

Constructional / dimensional check, surface finish, length measurement, sequence of cores, armour coverage, Gap between two consecutive armour wires / formed wires, Sequential marking, marking of drum no. / Batch number of outer sheath extrusion Measurement of Eccentricity & Ovality

ANNEXURE- VI C

Y

PCB for electronic cards

Y

Electronic Cards

Y

Y

Terminal Blocks as per IS 13779 IntrumentTransformer CTs & PTs ( IS : 2705 & IS 3156) Sheet Steel ( IS : 513 )

Y

Y

Y

Y

Y

Y

Synthetic Rubber Gaskets IS 11149 Energy meter IS 13779 Notes:

Y

Y

Y

Y

Y

Y

Y

Y

All routine & acceptance tests as per IS 13779

Y

Burn-In Test and Elevated Temperature Test as per specification

Conform to relevant Standard & NTPC spec

Electronic Components

Dimensional check and Paint shade, thickness, adhesion & Finish checks

Items / Components / Sub- assembly

Make, Model, Type, Rating & Finish

Attributes / Characteristics

Complete physical examination for constructional features as per NTPC approved drgs & specification

Energy Meter

Y

1. This is an indicative list of tests / checks. The manufacturer is to furnish a detailed Quality Plan indicating the practice and procedure along with relevant supporting documents. 2. Makes of all major Bought Out Items will be subject to NTPC approval.

ANNEXURE- VI C

Y

PLC ( IEC 1131)

Y

Y

Y

VVVF Panel

Y

Y

Y

All Routine tests as per relevant standard

Y

Pain shade, thickness & adhesion

Functional/ Operational Test

Electrical Motor IS 325 / IS 4722

Items Description

Pre-treatment in seven tank for sheet steel , Painting

General physical Inspection / Dimensions

Burn in Test on on electronic cards

ELECTRICAL PORTION OF PASSENGER / SERVICE ELEVATORS AND LIFTS

Y Y Y

Y

Y

Note : 1) This is an indicative list of tests/checks. The manufacture is to furnish a detailed Quality Plan indicating the practices & Procedure followed alongwith relevant supporting documents during QP finalisation. 2) Make of all major Bought Out Items will be subject to NTPC approval.

ANNEXURE- VI C DIESEL GENRATOR SET

DIESEL ENGINE

Y

Y

Liner/ Radiator

Y

Y

Rotating/moving parts other than crank shaft Piston Diesel Engine (BS- 5514 / ISO 3046)

Y

Y

Y

Y

All other tests( if applicable) as per Spec./ standard BS- 5514 / ISO 3046

Cylinder blocks/heads

Fuel consumption, rated power measurement, rated speed

Y

Performance test as per BS5514/or equivalent ISOStandard including Governing Test for 3 hors at full load and one hr at 10% overload

Y

Functional/Operation test

Balancing

Y

Dimension

UT( On forging and piston Bonding)

Y

Assy./fit up

DP/MPI

Crank shaft

ITEMS/COMPONENTS

Hydraulic/water fill test

Material Test

TESTS/CHECKS

Y

Y

Y

Y

Y

Y

Y

Note: 1. This is an indicative list of tests / checks. The manufacturer is to furnish a detailed Quality Plan indicating the practice and procedure along with supporting documents in line in case required as per agreement with EMPLOYER. 2. Make of all major BOIs will be subject to EMPLOYER approval.

ANNEXURE- VI C

ALTERNATOR

Y Y Y

Y

Y

Y

Y

Y

Y Y

Y Y

Y Y

Y

Y

Y

Y Y Y

Y

Tan delta, shaft voltage & polarisation index test

Y Y Y

Y

Y Y Y Y

Over speed

Y Y Y

Y

Y Y Y Y Y Y

Vibration

Sleeve Bearing Stator/Rotor, Exciter Coils Castings, stator frame,terminal box and bearing housing etc. Fabrication & machining of stator, rotor, terminal box

Y

All tests as per IEC-

Y Y

Dynamic Balancing

Y Y Y Y Y Y

Y

Run out

Y Y Y Y Y Y

Thermal Characteristics

Y Y Y Y Y

Hydrualic/Leak/Pressure Test

Y Y Y Y Y Y

Magnetic Characteristics

Y

Heat Treatment

Y

Welding/Brazing(WPS/PQR)

Mech/Chem. Properties

Y

Electrical Characteristics

Make/Type/Rating/TC/General Physical Inspection

Y

Metallography

Dimensional

Plates for stator frame,end shield, spider etc. Shaft Magnetic Material Rotor Copper/Aluminium Stator copper SC Ring Insulating Material

ITEMS/COMPONENTS

NDT /DP/MPI/UT

Visual

TESTS/CHECKS

ANNEXURE- VI C

Y

Y

Exciter, Stator, Rotor, Terminal Box assembly

Y

Y

Y

Accessories, RTD, BTD,CT,AVR. Brushes, Diodes,Space heater, antifriction bearing, cable glands, lugs, gaskets etc.

Y

Y

Y

Alternator ( IEC-60034,BS 5000)

Y

Y

Y

Y

Y

Note:1 . his is an indicative list of tests / checks. The manufacturer is to furnish a detailed Quality Plan indicating the practice and Procedure along with supporting documents during QP finalisation. 2. Make of all major BOIs will be subject to EMPLOYER approval. Y1= for HT Machines only.

Tan delta, shaft voltage & polarisation index test

Y

Over speed

Rotor complete

Vibration

Y

All Routine tests as per IEC-60034

Y

Dynamic Balancing

Y

Run out

Y

Thermal Characteristics

Wound Exciter

Hydrualic/Leak/Pressure Test

Y

Magnetic Characteristics

Welding/Brazing(WPS/PQR )

Y

Heat Treatment

Electrical Characteristics

Y

Metallography

Y

NDT /DP/MPI/UT

Dimensional

Wound stator

Mech/Chem. Properties

ITEMS/COMPONENTS

Visual

TESTS/CHECKS

Make/Type/Rating/TC/Gene ral Physical Inspection

ALTERNATOR

Y

Y

Y Y1

ANNEXURE- VI C

Check completeness

Y

Y

Fuel Tank

Y

Y

Y

Y

Y

Y

Battery

Y

Battery Charger

Y

Control Panel

Y

Assembled DG Set (BS649 / 195B)

Y

Y

Clearances & Alignment

NDT/DP/MPI/UT

Y

No load test for 5 min & partial load for one hour of the DG set assembly

WPS/PQR/Welding

Y

All routine test as per Spec/ IEC

Dimension

Y

Functional Tests

Material Test

Base frame

ITEMS/COMPONENTS

Hydraulic/Leak/Pressure test

FINAL ASSEMBLY TESTS/CHECKS

Y

Y

NOTES: 1. This is an indicative list of tests / checks. The manufacturer is to furnish a detailed Quality Plan indicating the practice and procedure along with supporting documents during finalisation of QP. 2. Make of all major Bought Out Items will be subject to EMPLOYER approval.

Y

Aluminum / Copper Busbar(IS-5082/IS-613/IS-1987) Support Insulator (BS2782/IEC-660/IS-10912) Control / Selector Switch(IS6875) Contractor/ MCB(IS-13947) O/L Protection relays(IS3231) C.T /V.T/ Indicating Meter(IS-2705/3156/1248) Fuse/ Fuse carrier(IS-13703) Terminals/lugs/pvc wires(IS13947//IS-694) Timers(IS-3231) LVS, Mosaics Push Button/ Lamp/ (IS6875) Control Transformer (IS12021) Mimic, Annunciater GASKET(IS-11149) Fabrication Pretreatment & Painting Control panel

Y

Y

Y

Y

Y

Y

Y

Y Y

Y

Y Y

Y

Y

Y

Y Y

Y Y

Y Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y Y

Y Y Y Y

Y Y

Y

Y

Y

NOTE:

1. 2.

Specification requirement

Y

Degree of Protection Test

Y

Interlock Functional & Operation Testing / Simulation check

Y

Mountings / BOM/ Make, Completeness / Wiring

Y

Paint finish/ shade/thickness adhesion

Y

IS:6005 ,Seven tank process

Y

Constructional Features

Y

Routine test as per relevant std.

Y

HV/IR

Y

Sheet Steel (IS-513)

Type/ Rating/Functional check

Dimensions / Finish

Item Components Sub System Assembly

Chemical Properties

SQE_25

Mechanical Properties

CONTROL PANEL Attributes Characteristics

Electrical Properties

ANNEXURE- VI C

This is an indicative list of Test/ Checks. The manufacturer to furnish a detailed Quality Plan indicating the practice and procedure along with relevant supporting documents. All major Bought Out Items will be subject to NTPC approval.

Y

ANNEXURE- VI D

MEASURING INSTRUMENTS (PRIMARY AND SECONDARY) Page- 1/2

Material Test certificate ®

Hydro Test(R)

IBR Certification (if applicable )(R)

Insulation Resistance (R)

Test as per standard(R)

Calibration (R)

Process / Electrical connection (R)

Dimensions (R)

ITEMS

Make, Model, Type, Rating (R)

TESTS

1. PR Gauge (IS-3624) Y Y Y Y Y 2. Temp. Gauge (BS-5235) Y Y Y Y Y 3. Pr./D.P.Switch(BS-6134) Y Y Y Y Y Y 4. Electronic Transmitter(IEC-770) Y Y Y Y Y Y 5. Temp. Switch Y Y Y Y Y Y 6. Recorder(IS-9319/ANSI C-39.4) Y Y Y Y Y Y 7. Vertical indicators Y Y Y Y Y 8. Digital Indicators Y Y Y Y Y 9. Integrators Y Y Y Y 10. Electrical Metering Instrument Y Y Y Y Y Y (IS-1248) 11. Transducer (IEC-688) Y Y Y Y Y Y Y Y Y Y Y Y 12. Thermocouples (IEC – 754 / ANSI-MC-96.1) 13. RTD(IEC-751) Y Y Y Y Y Y 14. Thermowell Y Y Y Y Y R-Routine Test A- Acceptance Test Y – Test applicable : Note: 1) Detailed procedure of Environmental Stress Screening shall be as per Quality Assurance Programme in General Technical Conditions. Requirement of test and procedure (if required) finalized during QP finalization 2) This is an indicative list of tests/checks. The manufacturer is to furnish a detailed quality plan indicating the Practices and Procedure adopted along with relevant supporting documents.

ANNEXURE- VI D

MEASURING INSTRUMENTS (PRIMARY AND SECONDARY)

Page- 2/2

Y

Y

Y

18. Impact head type element 19. Level transmitter/float type switch 20. Analysers 21. Dust emission monitors *Calibration to be carried out on one flow element of each type and size if calibration carried out as type test same shall not be repeated.

Y Y

Y Y

Y Y

Y

Y Y

Y Y

Y Y

Y Y

Dimensions (R)

Material test certificate (A)

17. Flow nozzle(BS-1042)

Y * Y *

Hydro test (R)

Y

IBR Certification as applicable (R)

Y

Insulation Resistance (R)

Y

Calculation for accuracy (R)

Y

Non-destructive testing (R)

Calibration (R)

Y

WPS approval (A)

Process / Electrical connection (R)

15. Cold junction Y compensation box 16. Orifice plate(BS-1042) Y

ITEMS

Requirement as per standard (R)

Make, Model, Type, Rating (R)

TESTS

Y Y Y

Y ** Y

Y ** Y

Y Y

Y ** Y

Y

Y

Y Y

Y Y

Y

Y

** If applicable R-Routine Test A- Acceptance Test Y – Test applicable Note: 1) Detailed procedure of Environmental Stress screening test shall be as per Quality Assurance Programme in General Technical Conditions. Requirement of test and procedure (if required) finalized during QP finalization 2) This is an indicative list of tests/checks. The manufacturer is to furnish a detailed quality plan indicating the Practices and Procedure adopted along with relevant supporting documents.

ANNEXURE- VI D

Tests as per standard &specification (R)&(A)

IR/HV(R)

Load limiter operation (R)

Ripple content(R)

Asynchronous transfer(R)

System transfer and retransfer (R)*

Restart with PRI A.C and battery (separately)(R)

Relative harmonic content(R)

Parralel operation and current divison(R)

AC input faliure and return test (R)

Load transfer retransfer test (R) *

Premilinary light load test(R)

Out put voltage and frequency adj.range(A)

Input voltage variation (A)

Efficiency ,regulation(R)

ITEMS

Visual/dimension/rating/ Paint Adhesion/ Thickness (R) General arrangement/BOM/make of components /Mimic ®

POWER SUPPLY FOR C&I SYSTEMS (UPS/BATTERY/BATTERY CHARGER/ACDB/DCDB) TESTS

UPS/CONVERTER Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y (IEC-146 PT-4) VOLTAGE Y Y Y Y Y Y Y Y STABILISER LEAD ACID Y BATTERY(TUBLAR )-IS-1651 LEAD ACID Y BATTERY (PLANTE)-IS-1652 NICKEL CADMIUM BATTERY(ISY 10918/IEC-623) SMF BATTERY Y ACDB/DCDB Y Y Y Y BATTERY Y Y Y Y Y Y Y Y Y Y CHARGER R-Routine Test A- Acceptance Test Y – Test applicable * Transfer time and Over shoot /under shoot during load & system transfer shall be recorded . Note: 1) Detailed procedure of Environmental Stress Screening test shall be as per Quality Assurance Programme in General Technical Conditions. Requirement of test and procedure finalized during QP finalization 2) This is an indicative list of tests/checks. The manufacturer is to furnish a detailed quality plan indicating the Practices and Procedure adopted alongwith relevant supporting documents.

ANNEXURE- VI D

Tubing ®

Leak/Hydro test(A)

Y

Y

Y

Y

Y

Y

Y

Tests as per standards & specification

Illumination,grounding ®

Y

Proof pressure test,Dismantling & reassembly test,Hydrulic impulse and vibration test (R)

Accessability of TBs/Devices ®

Y

Chemical/physical properties of material (A)

Review of TC for instrument/devices (R)

Y

IR & HV ®

Y

Make, Model, Type, Rating®

Y

Wiring ®

Paint Shade/thickness ®

Y

Component Ratings ®

Dimension ®

Local Instrument enclosure

GA, BOM, Layout of component & construction feature®

ITEMS

Visual ®

TESTS

Flattening,flaring,hydrotest,hardnes s check as per ASTM standard (A)

Process, Connection & piping FOR C&I SYSTEMS

Y Y Y Y Y Y Y Y Y Y Y Y Y Local instruments racks Y Y Y Y* Y Y Y Junction Box Y Y Y Y Y Y Y Y Y Gauge Board Y Y Y Y Y Impulse pipes and tubes Y Y Y Y Y Socket weld fittings ANSI B16.11 Y Y Y Y Y Y Compression fittings Y Y Y Y Y Instrument valves & Valve manifolds Y Y Y Copper tubings ASTM B75 *-applicable for painted junction boxes. Note: R-Routine Test A- Acceptance Test Y – Test applicable Note: This is an indicative list of tests/checks. The manufacturer is to furnish a detailed quality plan indicating the Practices and Procedure adopted alongwith relevant supporting documents.

ANNEXURE- VI D

Spark test report review ®

Vol. Resistivity. at room & Elevated Temp. (A) ++

FRLS Test * (A) ++

Swidesh chimney Test (SS-4241475) (A) ++

Overall/Coverage/Continuity (A)

Persulphate Test (A) +

Electrical Parameters ** (A) +

Visual, Surface finish (A) +

Thermal Stability (A) +

Outer-Sheathe/core marking, end sealing (A)

Insulation Resistance ® & (A)

High Voltage ® & (A)

Conductor Resistance ® & (A)

ITEMS

Constructional detail, dimensions (A)

TESTS

Tensile & Elongation before & after aging (A) ++

INSTRUMENTATION CABLE

1. Instrument cable twisted and shielded Conductor(IS-8130) Y Y Y Insulation(VDE-207) Y Y Y Y Y Y Pairing/Twisting Y Y Y Shielding Y Y Y Drain wire Y Y Y Y Y Inner Sheath Y Y Y Y Y Y Outer Sheath Y Y Y Y Y Y Over all cable Y Y Y Y Y Y Y Y Y Cable Drums(ISY Y 10418) Note : High Temp. cables shall be subjected to tests as per VDE-207(Part-6) Compensating cables shall be checked for Thermal EMF/Endurance test as per IS 8784. Note : This is an indicative list of tests/checks. The manufacture is to furnish a detailed Quality Plan indicating his practice & Procedure along with relevant supporting documents during QP finalization for all items. Note : ® - Routine Test A - Acceptance Test Y - Test Applicable Note : Sampling Plan for Acceptance test shall be as per IS 8784 (As applicable)  * FRLS Tests: Oxygen / Temp Index ( ASTM D-2863), Smoke Density Rating ( ASTM – D 2843), HCL Emission ( IEC-754-1)  ** Characteristic Impedance, Attenuation, Mutual Capacitance, Cross Talk ( As applicable) + Sample size will be One No. of each size/type per lot. ++ Sample size will be One No. sample for complete lot offered irrespective of size/type.

ANNEXURE- VI D

Test as per Std ® & ( A)

Test as per IEC 1131 ® *

Mimic ®

Functional Check for Control Element , Annunciation ®

Illumination ®

Accessibility of TBS/ Devices ®

IR & HV ®

Wiring ®

Component Rating/ Make / Type ®

Alignment of Section ®

Paint Shade/ Thickness/Adhesion ®

Dimensions ®

GA, BOM ,Lay Out of components ®

ITEMS

Visual ®

TESTS

Review of TC for instruments/ Devices/ Recorders, Indicators/ Mosaic Items/ Transducers ®

PROGRAMMABLE LOGIC CONTROLLER

Y Y Y Y Y Y Y Y Y Y Y Y Y 1. PLC Panel Y Y Y Y Y Y Y Y Y Y Y Y 2. Control Desk With PLC Y Note: 1) Detailed procedure of Environmental Stress Screening test shall be as per Quality Assurance Programme in General Technical Conditions 2) This is an indicative list of test/ checks. The manufacturer is to furnish a detailed quality plan indicating the Practice and Procedure alongwith relevant supporting documents. *Applicable for PLC Y - Test Applicable , ® - Routine Test (A) - Acceptance Test

ANNEXURE- VI D

Paint Shade/Thickness/Adhesion ®

Alignment of Section ®

Component Rating/ Make / Type ®

Wiring ®

IR & HV ®

Review of TC for instruments/ Devices/ Recorders, Indicators/ osaic Items/ Transducers ®

Accessibility of TBS/ Devices ®

Illumination ®

Functional Check for Control Element , Annunciation ®

Mimic ®

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Test as per Std ® & ( A)

Dimensions ®

1. Control Desk

GA, BOM ,Lay Out of components ®

ITEMS

Visual ®

TESTS

Test as per IEC 1131 ® *

CONTROL DESK, PLC PANEL, SMOKE DETECTOR, FIRE ALARM & CONTROL SYSTEM

2. Annunciation/ Y Y Y Y Y Y Y Y Y Y Y Y Control/ PLC Panel 3.Smoke Detectors Y ( UL-268,EN-54 PT-7), Heat Detectors( UL521/EN 54 PT-5 ) Annunciation/ Control Panel ( UL -864, EN54, PT-2) Note: 1) Detailed procedure of Environmental Stress Screening test shall be as per Quality Assurance Programme in General Technical Conditions 2) This is an indicative list of test/ checks. The manufacturer is to furnish a detailed quality plan indicating the Practice and Procedure alongwith relevant supporting documents.  *Applicable for PLC  Y - Test Applicable , ® - Routine Test (A) - Acceptance Test

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